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ANALISIS PENGARUH EFISIENSI ISENTROPIK DAN BEBAN OPERASI TERHADAP PENGGUNAAN ENERGI MOTOR LISTRIK KOMPRESOR SENTRIFUGAL DI CONVERTING PLANT PT XXX Yudhi Chandra Dwiaji
Injection: Indonesian Journal of Vocational Mechanical Engineering Vol 2 No 1 (2022): Februari 2022
Publisher : Politeknik Negeri Ketapang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (815.637 KB) | DOI: 10.58466/injection.v2i1.675

Abstract

PT XXX merupakan suatu perusahaan yang bergerak di bidang manufaktur kertas dan karton. Converting Plant merupakan salah satu plant yang ada di perusahaan tersebut dimana terdapat suatu kompresor sentrifugal yang merupakan equipment sangat kritikal karena kompresor tersebut mengalirkan udara bertekanan ke semua mesin produksi. Kompresor hanya dilakukan perbaikan jika ada kerusakan pada komponen-komponennya tanpa dilakukan analisis lebih lanjut kinerja kompresor sebelum terjadinya penurunan kinerja serta analisis penggunaan energi motor listrik sebelum terjadinya penyimpangan penggunaan energi motor listrik. Nilai efisiensi isentropik terendah ada di angka 0.82 dan 0.83 dengan penggunaan energi listrik sebesar 384.30 kW dan 383.1 kW. Nilai beban operasi tertinggi ada di nilai 86.9% dengan penggunaan energi listrik sebesar 384.30 kW. Nilai beban operasi terendah ada di angka 85% dengan penggunaan energi listrik sebesar 371.67 kW. Nilai optimum penggunaan energi listrik ada pada efisiensi isentropik 0.98-0.99 dan beban operasi 85% - 85.3% yaitu 371.67 - 372.15 kW.
Analisis Pengaruh Co-Firing Biomassa Terhadap Kinerja Peralatan Boiler PLTU Batubara Unit 1 PT. XYZ Yudhi Chandra Dwiaji
Journal of Applied Mechanical Engineering and Renewable Energy Vol 3 No 1: Februari2023
Publisher : Indonesian Society of Applied Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52158/jamere.v3i1.445

Abstract

A biomass co-firing program has been put in place at power plants by PLN to support policies relating to the renewable energy mix. The extent to which continuous biomass co-firing at various generating load conditions will affect the performance of boiler equipment is unknown. The goal of this study is to ascertain the effects of ongoing biomass co-firing on the efficiency of boiler equipment under various generating load scenarios. An observational approach as well as interviewing techniques were used to collect the data. By hand, using Microsoft Excel software, the calculation value for a specific fuel consumption and net plant heat rate is found. The operating parameters of the boiler equipment performance are then compared with benchmark or commissioning data. The performance of boiler equipment (medium speed mill, boiler fan, air preheater) is unaffected by the co-firing process, and all of its parameters remain within acceptable bounds. As can be seen from the Mmdium speed mill motor and boiler fan flows, which decreased but not significantly, the performance of boiler equipment during the co-firing process is lighter. There is a decrease in boiler furnace temperature despite changes in load, and boiler equipment performance is still within limits. The average total production cost dropped from 485.324 Rp/Kwh to 484.585 Rp/Kwh with co-firing. During the course of the study, the average Net Plant Heat Rate during the co-firing process fell from 2862.85 kcal/kwh to 2866.35 kcal/kwh.
Perancangan Bejana Tekan Dalam Aspek Kekuatan Mekanik Berdasarkan Code Standard ASME VII DIV 1 Studi Kasus Crude OilStripper Pada Central Processing Facilities Banyu Urip Project Cepu Yudhi Chandra Dwiaji
Journal of Applied Mechanical Engineering and Renewable Energy Vol 3 No 1: Februari2023
Publisher : Indonesian Society of Applied Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52158/jamere.v3i1.446

Abstract

The shell, head, nozzle, and supports of pressure vessels are based on the results of manual calculations and are widely used in petrochemical plants, energy (power plants), oil and gas (oil and gas plants), and the industrial sector as a whole. The objective of this analysis is to comprehend the code that is used in the vertical pressure vessel design calculations so that they can be utilized in the field. The purpose, aesthetic value, and working environment of the pressure vessel must all be taken into consideration when designing its shape. Design pressure, the ship's dead weight, wind loads, earthquake-related loads, and combined loads are among the ship's loads. The ASME Part VIII Division I code standards are utilized when designing pressure vessels. Microsoft Excel software is used to calculate the shell thickness, head, nozzle, and support, or manual calculation is used. The thicknesses of the shell, head, nozzle, and support vary according to the results of the manual calculations. Shell thickness 1: 13mm, shell thickness 2: 16mm, shell thickness 3: 16mm, top head thickness: 13mm, bot head thickness: 16mm, nozzle thickness: 6mm, skirt thickness: 22mm.
Analisis Efisiensi Exhaust Gas Auxiliary Engine Kapal Motor dengan Perhitungan Heat Loss Yudhi Chandra Dwiaji; Sinthya Prahasti Nidyasari
Politeknosains Vol 17 No 2 (2018): Jurnal Politeknosains Volume 17 Nomor 2 - September 2018
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat (LPPM) Politeknik Pratama Mulia Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (683.061 KB)

Abstract

In a ship generally has 2 types of engines, namely the Main Engine (ME) as the driving force of the ship and the Auxiliary Engine (AE) as a supplier of electricity from the power generated by ME. At present the Amrta Jaya 1 Ship utilizes the ME exhaust gas to heat the boiler economizer. Unfortunately this is considered less efficient because the distance is too far between ME and economizer so it takes longer when OHN (one hour notice). To overcome the conventional method, the research was carried out by utilizing the AE exhaust gas which has a distance closer to the economizer. Calculations to determine the heat loss that occurs from the exhaust gas AE to economizer through a copper nickel pipe with a diameter of 1 inch and an insulation thickness of 2 cm, obtained heat loss of 10,539 Watts where the value is still below the maximum heat loss piping system assumed to be 923.52 Watts. So that by utilizing this auxiliary engine exhaust gas, it can be carried out a cost savings of around Rp. 7,875,000.00 when the ship performs an OHN.
Analisis Proses Pemesinan dan Biaya Manufaktur Pembangkit Listrik Tenaga Hidro Mini (PLTHM) Yudhi Chandra Dwiaji; Nurato; Muh. Anhar
Politeknosains Vol 16 No 2 (2017): Jurnal Politeknosains Volume 16 Nomor 2 - September 2017
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat (LPPM) Politeknik Pratama Mulia Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (971.947 KB)

Abstract

Indonesia had once become the fuel exporter, it now becomes the fuel importer. To overcome this crisis, then the best option is to increase the utilization of the alternative energy, like what has been conducted in other countries; both developed and developing countries. Renewable energy is a non-fossil energy derived from nature which is designed and cared in such way, it will not be discharged because the amount is unlimited, for example: solar panels, biomass, bioethanol, water energy, heat energy, nuclear energy, tidal energy, wave energy and others. The aim of this research are: 1) to determine the stages in manufacturing process of mini hydro from the early machining process until the final process of quality control, 2) to determine the calculation of the time and costs in the manufacturing process of mini hydro in details. From the analysis of the cost and the manufacturing process of mini hydro, where the generator produces electric energy maximum of 1 KW, driven by a waterwheel that uses frame brackets 50 x 50 x 5 mm, the total cost of making the mini hydro is IDR 6.423.900, it is obtained from the sum of the costs which have been calculated, such as manufacturing cost IDR 5.444.000, design cost IDR 544.400 and unexpected cost IDR 435.500. The required total time in the manufacturing process of mini hydro is 14 hours. The use of micro-hydro energy can be used as an alternative renewable energy to overcome the problems of large power consumption and the provision of electrical energy that is not evenly distributed, especially in rural areas. The use of this micro-hydro is in accordance with the environmental conditions in Indonesia which has a lot of hills and rivers.
Perancangan Mesin Pembuat Pellet Untuk Campuran Cangkang Telur Sebagai Konsentrat Kapasitas 10 Kg/Jam Dengan Metode Pahl dan Beitz Yudhi Chandra Dwiaji
Journal of Applied Mechanical Engineering and Renewable Energy Vol 3 No 2: Agustus 2022
Publisher : Indonesian Society of Applied Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52158/jamere.v3i2.570

Abstract

The egg shell is one of the wasted that is often found in the community and the egg processing industry. With the increase in population and public consumption. Egg shells are generally just thrown away. The content of egg shells in the form of CaCO3, which is harmful to the environment due to microbial activity in the environment, can cause environmental pollution. The use of egg shells as animal feed ingredients and organic fertilizers can be given because egg shells contain several mineral substances such as macro minerals, macro. Machines on the market only produce one form in one process, namely in the form of pellets or flour. In pellet-producing machines on the market, shell waste before being processed, eggs are crushed manually so it can take a lot of time is designing a pellet making machine using the Pahl and Beitz design method. The Pahl and Beitz method has 4 important phases, such as planning, product concept design, shape design and detailed design, so that the design carried out can provide the right solution. The pellet making machine designed with a capacity of 10 kg /hour include process eggshell waste into flour with a grinding unit and pellet maker simultaneously.
Pengaruh Variasi Temperatur Perlakuan Panas dan Media Pendingin Terhadap Sifat Mekanis dan Mikrostruktur Aluminium 2024 Yudhi Chandra Dwiaji
Journal of Applied Mechanical Engineering and Renewable Energy Vol 3 No 2: Agustus 2022
Publisher : Indonesian Society of Applied Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52158/jamere.v3i2.571

Abstract

Aluminum alloys 2024 is a kind of metal that enjoys a few upper hands over different sorts of metals. Aluminum composite 2024 is utilized in the common and military airplane industry, to be specific in the skin part of the airplane. Working on the nature of this aluminum amalgam should be possible through heat treatment. To work on the nature of the 2024 aluminum alloys, an intensity therapy process is completed. This study was led to decide the hardness esteem in aluminum materials in 2024 when going through heat treatment. This test was completed at the Machining Studio of PT. GMF Air Asia. utilizing hardness test hardware subsequent to being exposed to warm treatment. The example to be tried, specifically aluminum sheet 2024 thickness 1.6mm with a size of 30 cm x 20 cm. In the warming system for aluminum 2024, it is conveyed outby embedding examples into the warming kitchen to a temperature of 400° C and 500° C, and followed by a regulation cycle with a period of 3 - 5 minutes each. After the intensity therapy process, the following system is the cooling system by dunking aluminum 2024 into the oil and watercooling media compartment until the temperature on the example gets back to business as usual. In the wake of cooling, it was gone on with rockwell hardness testing. In this test, 5 information assortment focuses were done on every example with various places. The consequences of rockwell hardness testing before heat treatment were 29.62 HRB. After heat treatment, the most elevated hardness was found in test examples with oil cooling media at a temperature of 500° C, in particular 59.68 HRB. what's more, the least was tracked down in a comparative treatment to water cooling media at a temperature of 500° C, specifically 56.38 HRB
Electrical Installation Training For Kelompok Karang Taruna Bencongan Indah Nurato Nurato; Yudhi Chandra Dwiaji
Jurnal Pengabdian Barelang Vol 1 No 01 (2019): Jurnal Pengabdian Kepada Masyarakat
Publisher : LPPM Universitas Putera Batam

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33884/jpb.v1i01.969

Abstract

Community service activities aim to provide skills to partners regarding the installation of electricity at home or residence also provide an understanding of the dangers posed by the electricity. And it is expected that the target partners will be able to transmit their abilities to the surrounding community as well as other members of the Youth Organization (Karang Taruna) from Bencongan Indah, Tangerang. The approach method in solving existing problems is by conducting Technology Transfer Methods in the form of direct training. Implementation Activities of The Community Service Program is divided into three stages, namely preparation, implementation, and stages monitoring. Participants can take part in the activity well. It can be seen from the amount of curiosity they had about the material provided. Follow-up activities are carried out after the participants have applied some of the knowledge conveyed by the Service Team. Follow-up activities are intended to determine the impact of this activity. The activity is in the form of an obligation for participants to re-practice and understand the dangers of electricity and how to secure, read installation drawings, measure voltage, detect broken connections and can install home lighting with various switches and sockets in accordance with the requirements General Electrical Installation (PUIL). The results of the evaluations that have been conducted, it can be seen that the participants' knowledge to install lighting in the house increases and opens the mind of the participants to take advantage of the opportunities available to increase income. About 85% of participants actively responded positively to the skills and knowledge conveyed by the team.
IbM KARANG TARUNA DAN PKK DESA KOHOD PAKUHAJI MELALUI PENINGKATAN NILAI TAMBAH DALAM PENGOLAHAN LIMBAH KELAPA SEBAGAI UPAYA PENINGKATAN PENDAPATAN MASYARAKAT Bethriza Hanum, Yudhi Chandra Dwiaji, Nurato &
Adi Widya : Jurnal Pengabdian Masyarakat Vol 1 No 1 (2017): ADIWIDYA
Publisher : Lembaga Penelitian dan Pengabdian Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33061/awpm.v1i1.1940

Abstract

The main objective of the community service activity is to provide the partners skills on coconut waste processing technology to transform coconut waste into products with economic value. Through this transfer of technology activity, it is expected that new entrepreneurs will emerge. In addition, it is hoped that the targeted partners will be able to transfer their newly-gained skills to the neighboring communities, particularly to the Family Welfare Program (PKK) members and coconut farmer groups in Kohod village, Pakuhaji sub-district. The approaches utilized to solve the existing problems are transfer of technology method (science and technology) and entrepreneurship to generate value-added products. The activities of the Community Service Program are divided into three stages: preparation, implementation, and monitoring. The outputs of this activity are nata de coco, briquettes, and liquid smoke. All participants could follow the activities well. They were very inquisitive about the materials shown by the presenters. Follow-up activities were conducted after the participants partially implemented the knowledge presented by the Community Service Team. The purpose of the follow-up activities is to study the impact of this community service activity. As a follow-up, the participants were required to demonstrate the production process of nata de coco, liquid smoke, and briquettes from coconut shells. It is to ensure that the participants understand each stage in the waste processing of the products. Through the evaluation, it is found that in relation to coconut processing, the participants have shown improvement in their knowledge and skills. They have also realized that there are opportunities to increase their income. Around 85% of the participants responded positively to the knowledge and skills instilled by the Community Service Team.Keywords : nata de coco, liquid smoke, briquettes, coconut shells
Pengaruh Suhu, Injection Time dan Backpressure Terhadap Cacat Penyusutan Pada Produk Flange Chandra Dwiaji, YudhI; Muklas, Iwan; Halim, Abdul
Journal of Applied Mechanical Engineering and Renewable Energy Vol 4 No 1: February 2024
Publisher : Indonesian Society of Applied Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52158/jamere.v4i1.781

Abstract

Haspel or often called cable reel is the item or tool needed to roll the cable. Usually this cable reel is made of wood. However, over time this haspel has changed, especially in the material used, which is made of plastic or polypropyelene (PP) material. This haspel consists of several components including: Flange and barrel reinforced using steel rods. All these components will be assembled and ready for sale. When assembled, the flange components must require a fairly good precision because the material used is plastic, the shrinkage factor plays a very important role when printed with an injection molding machine. At the time of assembling the plastic haspel, there was a failure when the raft product was too tight and there was also a loose raft, this was due to shrinkage in the flange which caused the barrel component to not fit into the router part of the flange. This makes the assembly work a little longer than usual. In this final project, the author takes steps on how to analyze shrinkage defects in plastic materials, especially for polypropylene materials, starting from the injection molding process and then taking product samples with different levels of testing through parameter settings. Different injection times and backpressures will result in different product sizes and shrinkage values. A good melting temperature value is used for polypropylene material with a flange thickness of 6 mm, and a flange diameter of 850 mm ranging from 210°C - 230°C. Shrinkage defects in polypropylene materials certainly exist, and may be greater than polystyrene materials but can be minimized by setting good process parameters. A good and ideal shrinkage value and according to standards occurs at a temperature setting of 220°C backpressure 0.2 Mpa with an injection time of 20 seconds. With constant parameters, starting from the injection speed of 60 mm/s. Injection pressure 18 Mpa and cooling time 250 seconds.