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Improving Working Method of Label Cutting Station in the Jago Jaya Shuttlecock Industry for Increases Productivity: Perbaikan Metode Kerja Stasiun Pemotongan Label di Industri Shuttlecock Jago Jaya untuk Meningkatkan Produktivitas Astuti, Rahmaniyah Dwi; Suhardi, Bambang; Iftadi, Irwan; Nadhira, Afra Galda; Syahliantina, Annisa
Procedia of Engineering and Life Science Vol. 4 (2023): Proceedings of the 6th Seminar Nasional Sains 2023
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v4i0.1388

Abstract

The process of cutting labels at the Jago Jaya Industry Shuttlecock has not implemented efficient working methods, so production targets are not achieved. This study aims to improve the working method of the workstation through the implementation of a label cutting tool in the Jago Jaya industry. The method used to analyze hand movements uses the Right Hand and Left Hand Map. Improved operator hand movements to be more balanced so as to increase productivity at the label cutting workstation. The time required to cut 50 labels was reduced from 72 seconds to 46 seconds after the application of the cutting tool and the change in the placement of the equipment closer to the operator. After the implementation of the pacemaker, the ineffective movements of the left hand were eliminated, such as 8 times from 10 to 2 times and 4 times from 6 to 2 times. Meanwhile, on the right, campaigns were held 1 time, from 5 times to 4 times.
Implementation of Label Cutting Workstations Improvement in The Jago Jaya Shuttlecock Industry to Increase Productivity Based on Ergonomic Aspects Dwi Astuti, Rahmaniyah; Suhardi, Bambang; Iftadi, Irwan; Galda Nadhira, Afra; Syahliantina, Annisa
Engagement: Jurnal Pengabdian Kepada Masyarakat Vol 8 No 1 (2024): May 2024
Publisher : Asosiasi Dosen Pengembang Masyarajat (ADPEMAS) Forum Komunikasi Dosen Peneliti

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29062/engagement.v8i1.1514

Abstract

Jago Jaya Shuttlecock Industry is an MSME in Jagalan, Surakarta, that produces shuttlecocks. Based on these conditions, a study was conducted in 2020 by Sherlinta Kaban, which produced a label cutting tool tested on a label cutting workstation. However, in the trial, there are several obstacles found in using the label cutting tool, so follow-up study to analyze and improve the label cutting tools in previous studies to produce a new design that can be re-implemented. Ergonomics aspects used in this study are analysis of work posture using REBA, measurement of standard time with Westinghouse adjustments, the study of left and right-hand map movements, and tool redesign using the Reverse Engineering method. The improvements include implementing a new label cutting tool that can improve the operator's work posture, reduce standard time, increase the number of standard outputs, and improve operator hand movements to increase productivity at label cutting work stations.
Analisis Keandalan dan Strategi Pemeliharaan Mesin Press Menggunakan Pendekatan OEE dan RCM di PT. XYZ Satrio, Fabyan Hijri; Suwarno, Agus; Syahliantina, Annisa
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.56395

Abstract

This study was motivated by recurring failures of the EP-28 press machine that potentially reduced system reliability and operational effectiveness despite a relatively high OEE value. The objective was to analyze machine reliability and effectiveness and to develop a maintenance strategy based on Reliability Centered Maintenance (RCM). This quantitative study used downtime data from April to September 2025 as the research sample. Reliability parameters, including MTBF, MTTR, availability, and OEE, were calculated, and FMEA was applied to identify critical components and root causes of failure. The results indicate an MTBF of 5,169.44 minutes, MTTR of 207.22 minutes, availability of 96.15%, and OEE of 87.94%. The most critical components were the motor drive and cylinder. The proposed strategy emphasizes condition-based maintenance and adjustment of time-based maintenance intervals to improve failure risk control and sustain machine performance.
Perancangan Alat Bantu Kerja untuk Mengurangi Risiko Postur Kerja pada Area Perakitan Enclosure Mesin Otomatisasi Berbasis Aluminium Profile di PT XYZ Alfarizi, Naufal Rafii; Andriani; Syahliantina, Annisa
HORIZON: Indonesian Journal of Multidisciplinary Vol. 4 No. 4 (2026): HORIZON: Indonesian Journal of Multidisciplinary
Publisher : Lembaga Intelektual Muda (LIM) Maluku

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.54373/hijm.v4i4.6884

Abstract

The assembly process of automation machine enclosures based on aluminum profiles at PT XYZ is still performed manually at low working positions, causing workers to frequently adopt bent, squatting, and prolonged sitting postures. These conditions may increase the risk of Musculoskeletal Disorders (MSDs), which can reduce worker comfort and productivity. This study aims to analyze the level of working posture risk in the enclosure assembly area, identify the body parts experiencing the highest level of discomfort, and design a work aid to reduce ergonomic risks. The research employed the Nordic Body Map (NBM) method to identify musculoskeletal complaints and the Rapid Entire Body Assessment (REBA) method assisted by Ergofellow software to evaluate working posture risks. The results indicated that the dominant complaints were experienced in the back, lower back, neck, shoulders, and hands. The REBA assessment produced a score of 7 for the first worker, categorized as a medium risk level, and a score of 8 for the second worker, categorized as a high risk level. Based on these findings, an ergonomic work chair was designed with adjustable height, back support, and wheels to improve work flexibility. The implementation of the proposed work aid is expected to reduce the risk of MSDs, enhance worker comfort, and improve productivity in the enclosure assembly process