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Implementasi Konsep Lean Manufacturing dalam Meningkatkan Efisiensi Proses Produksi Produk LC Hijab Pada PT. ABC Aisyah, Risa; Fardiansyah, Bagas; Amelia, Shalma; Fauziah, Aini; Ar-ridha, Muhamad Muna; Mauluda, Banyu Ahmad
Jurnal Kalibrasi Vol 22 No 2 (2024): Jurnal Kalibrasi
Publisher : Institut Teknologi Garut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33364/kalibrasi/v.22-2.1569

Abstract

Penelitian ini bertujuan untuk meningkatkan efisiensi produksi di PT. ABC, dengan fokus pada divisi Industrial Engineering yang memproduksi produk dengan merek LC Hijab. Perusahaan menghadapi kendala berupa bottleneck pada aliran produksi, khususnya di bagian sewing, yang berpotensi menyebabkan pemborosan waktu dan menurunnya produktivitas. Melalui pendekatan lean manufacturing dan analisis data kuantitatif, penelitian ini mengidentifikasi over efisiensi pada tingkat 179% dalam proses produksi, disebabkan oleh ketidakseimbangan beban kerja. Pemborosan yang diidentifikasi meliputi pergerakan yang tidak diperlukan, waktu menunggu, dan gerakan yang tidak efisien. Langkah perbaikan yang disarankan meliputi penerapan lean manufacturing, keseimbangan beban kerja, dan pengembangan standar operasional prosedur yang jelas. Hasilnya, efisiensi proses produksi berhasil ditingkatkan menjadi 80%, yang diharapkan akan menghasilkan produk yang lebih efisien dan meningkatkan produktivitas perusahaan secara keseluruhan. Dengan demikian, penelitian ini memberikan kontribusi penting dalam upaya meningkatkan efisiensi operasional dan keberlanjutan ekonomi perusahaan di tengah persaingan industri yang ketat.
Pemberdayaan Masyarakat Dalam Bidang Linkungan, Ekonomi dan Kelembagaan Permana, Sulwan; Hadi, Muhamad Rizal Nurul; Suparman, Tegar Radiansyah; Sulastri, Dewi; Khaerunisa, Nisrina; Maulina, Wina Senja; Purnama, Alpin; Maulana, Mochamad Dilla; Giandhani, Mochammad Rizky; Nurahman, Zamzam; Munawar, Arby Muhyi; Firdausa, Muhamad Arga; Firzatullah, Belva Prana; Mubarok, Abil Miftahul; Maelani, Rega; Sukma, Ersa Hermalia; Aminah, Siti Nur; Fardiansyah, Bagas; Hilmayanti, Hilmayanti; Zaman, Muhammad Badru
Jurnal PkM MIFTEK Vol 4 No 1 (2023): Jurnal PkM MIFTEK
Publisher : Institut Teknologi Garut

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33364/miftek/v.4-1.1320

Abstract

At this time there are many problems faced by the community, especially in facing challenges in life in the future. Recent issues that are often faced regarding digitalization, environment, economy and institutions. The purpose of this KKN-Thematic is to empower the community in Wanamekar Village, Wanaraja District, especially hamlet 2 and hamlet 3 according to the field of cultivation. Digitalization is currently being driven by the government so that people are literate about the benefits and understand technology now, as was done by the Garut Institute of Technology KKN-Thematic participants in Wanamekar Village, Wanaraja District. The main problems in digital literacy start from people often misusing technology, difficult business development, ethics in social media. Apart from that, the issue of recognizing the environment by making biopore wells, socialization on making eco enzyme about processing organic waste into soap, applying visual displays about prohibitions and warnings, giving directions about online business for MSME business actors in Wanamekar Village, especially in hamlet 2 and hamlet 3. And National Computer-Based Assessment of elementary school students.
Karakuri Kaizen Design to Reduce Work Time at the Packing Station Mauluddin, Yusuf; Fardiansyah, Bagas
Spektrum Industri Vol. 23 No. 2 (2025): Spektrum Industri - October 2025
Publisher : Universitas Ahmad Dahlan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12928/si.v23i2.330

Abstract

This study investigates production bottlenecks at the packing station of PT Anta Boga Pangan Nusantara, where manual operations resulted in prolonged cycle times and reduced efficiency. The research aims to design and implement a Karakuri Kaizen–based Lean Mover to minimize work time and enhance process performance. A quantitative approach was employed, involving direct observation, time measurement, and process analysis. The implementation of the Lean Mover successfully reduced the cycle time from 158.08 seconds to 24.74 seconds, outperforming the target takt time of 27 seconds. These findings demonstrate that low-cost, energy-efficient mechanical systems can effectively eliminate non-value-added activities, balance operator workloads, and improve productivity in food industry operations. The novelty of this study lies in the application of Karakuri Kaizen within the food manufacturing sector, a field rarely explored in previous research, thereby extending its applicability beyond conventional industrial settings. The study contributes theoretically by providing empirical evidence of Karakuri Kaizen’s effectiveness in optimizing manual operations in resource-constrained environments, and practically by offering an ergonomic, sustainable, and affordable alternative to high-cost automation systems.