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All Journal Jurnal SOLMA Jurnal Rekayasa Teknologi Nusa Putra
Zubir, Awal Aflizal
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Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Electrical & Electronics Engineering Industrial & Manufacturing Engineering Other

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Overall Equipment Effectiveness on Package Boiler Equipment and Preventive Maintenance Strategies Optimisation at Fertiliser Plant Zubir, Awal Aflizal; Syahriza; Meutia Fadilla; Alifia Nadita
Jurnal Rekayasa Teknologi Nusa Putra Vol 11 No 1 (2025): Februari 2025
Publisher : Universitas Nusa Putra

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52005/rekayasa.v11i1.574

Abstract

One of the factors that requires more attention for the success of an industry is a smooth production process. PT XYZ is a company engaged in urea fertiliser and other chemical components. In its production process, the company needs steam as a primary resource, which is used both as a raw material for production and as an energy source. The problem the company faced during production is boiler downtime, resulting the lack of steam production generated. This study aims to calculate the boiler's effectiveness level using Overall Equipment Effectiveness (OEE) and to identify the risks of failure that occur in the boiler using Failure Mode and Effects Analysis (FMEA). Additionally, this study identifies the implementation of Total Productive Maintenance (TPM) within the company. Based on the OEE calculations, the boiler's effectiveness rate stands at 79.26%. These results indicate that the boiler's effectiveness has not met the international standards. The FMEA analysis reveals eight critical risks in the boiler, categorised as top priorities for maintenance. Improvements in OEE can be achieved by implementing one of the TPM pillars, which is preventive maintenance.
Desa Nilam, Aceh: Model Pemberdayaan Petani Nilam Berbasis Klaster Hulu-Hilir untuk Ekonomi Berkelanjutan Irfan Zikri; Muhammad, Syaifullah; Erwan, Friesca; Zaudhatul Ulya; Ernawati; Sofia Keumalasari; Zubir, Awal Aflizal
Jurnal SOLMA Vol. 14 No. 3 (2025)
Publisher : Universitas Muhammadiyah Prof. DR. Hamka (UHAMKA Press)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22236/solma.v14i3.20924

Abstract

Background: Aceh merupakan salah satu daerah penghasil minyak nilam (Pogostemon cablin Benth) terbaik dunia yang memiliki keunggulan kadar patchouli alcohol tinggi dan telah mendapatkan sertifikat Indikasi Geografis. Namun, produktivitas dan kualitas minyak nilam yang dihasilkan petani masih rendah akibat keterbatasan teknologi, lemahnya kelembagaan, dan akses pasar yang belum optimal. Tujuan kegiatan pengabdian ini adalah untuk memberdayakan masyarakat melalui pengembangan Desa Nilam sebagai model peningkatan kapasitas petani dan penguatan ekonomi berkelanjutan. Metode: Metode pelaksanaan menggunakan pendekatan klaster inovasi hulu–hilir dengan kolaborasi academic–business–government–community-media, meliputi pemetaan calon petani dan calon lahan (CPCL), pembentukan kelembagaan petani Nilam Lhoong Aceh Sejahtera (PP NILAS), pelaksanaan sekolah lapang, penerapan Good Patchouli Farming Practices (GPFP), serta alih teknologi pascapanen dan penyulingan. Hasil: Intervensi yang dilakukan telah menujukkan hasil peningkatan kapasitas petani dalam melakukan praktik budidaya nilam yang baik, perbaikan tata kelola dan manajemen kelembagaan petani, serta penerapan teknologi pascapanen yang mampu meningkatkan kualitas minyak nilam dan mendorong pengembangan produk turunan. Kesimpulan: Model Desa Nilam efektif memperkuat kelembagaan petani, meningkatkan keterampilan dan produktivitas, berpotensi menciptakan kemandirian ekonomi masyarakat secara berkelanjutan, serta berpotensi direplikasi untuk wilayah lain dan komoditas sejenis.
Co-Authors Alifia Nadita Ernawati Erwan, Friesca Irfan Zikri Meutia Fadilla Sofia Keumalasari Syahriza Syaifullah Muhammad Zaudhatul Ulya