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Diseminasi Ilmu dan Teknologi Pengelasan Maju Untuk Peningkatan Kompetensi Guru dan Siswa Sekolah Menengah Kejuruan (SMK) 2 Mei di Bandar Lampung Tarkono, Tarkono; Sukmana, Irza; Anwar, Syaipudin; Risano, Yudi Eka A; Wardono, Herry; Saputra, Rizal Adi; Sugiyanto, Sugiyanto; Sugiri, Agus; Martinus, Martinus
Jurnal Masyarakat Madani Indonesia Vol. 5 No. 1 (2026): Februari (In Progress)
Publisher : Alesha Media Digital

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.59025/x4vkv159

Abstract

Pengelasan merupakan salah satu teknologi penyambungan logam yang penting dalam aplikasinya di dunia industri manufaktur. Pengelasan maju merupakan teknik pengnyambungan logam tanpa proses pencairan logam induk atau sering dikenal dengan solid-state welding. Teknik pengelasan maju telah berkembang pesat seiring dengan kemajuan teknologi material dan proses manufaktur logam industri. Meski demikian, pemahaman tentang pengelasan maju di kalangan guru dan siswa sekolah menengah keujuruan (SMK) di Bandar Lampung masih terbatas dan belum terdiseminasikan dengan baik. Kegiatan pengabdian kepada masyarakat (PKM) ini bertujuan untuk meningkatkan kompetensi guru dan siswa SMK 2 Mei Bandar Lampung dalam bidang pengelasan maju. melaksanakan diseminasi hasil-hasil penelitian dosen dan untuk meningkatkan kompetensi guru dan siswa SMK 2 Mei Bandar Lampung melalui pelatihan pengelasan maju. Kegiatan PKM ini difokuskan pada teknologi pengelasan tanpa pencairan (solid-state welding) dengan teknik friction stir welding (FSW) dan friction welding (FW) yang dapat diaplikasikan dengan mesin frais dan mesin bubut di Lab produksi. Kegiatan ini secara keseluruhan, mampu meningkatan pemahaman peserta sebesar 51%. Pelatihan ini juga diharapkan dapat menjadi model untuk peningkatan kompetensi guru dan siswa di SMK melalui diseminasi hasil penelitian dosen Unila yang dapat diterapkan di masing-masing sekolah SMK di Bandar Lampung
Optimizing the Production of Glass Ceramic from East Lampung Basalt Rock Using Taguchi and ANOVA Analysis Methods Anwar, Syaipudin; Sukmana, Irza; Zulhanif, Zulhanif; Saputra, Rizal Adi; Tarkono, Tarkono; Risano, A Yudi Eka
TURBO [Tulisan Riset Berbasis Online] Vol 14, No 2 (2025): TURBO: Jurnal Program Studi Teknik Mesin
Publisher : Universitas Muhammadiyah Metro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24127/trb.v14i2.4611

Abstract

Glass-ceramics are fine-grained polycrystalline materials produced by controlled crystallization in the glass phase. The raw material for glass ceramics is basalt rock from East Lampung mixed with additives (SiO₂, MgO, and CaO). The production of glass ceramics begins with melting at 1200 °C for 2 hours until melting. The melted basalt is quenched using aquadest water with a pH of 7 to produce glass material. The glass material is ground using a ceramic ball mill and sieved with a 325 mesh. The glass material undergoes nucleation at 600 °C for 2 hours, followed by crystallization at 1,050 °C for 3 hours, and thermal crystallization (devitrification) at 1,050 °C for 3 hours to form the crystalline phase. The additive composition was varied using the Taguchi method to analyze its effect on density. The density test results showed values ranging from 2.1 to 3.8 g/cm³, depending on the additive ratio used. An increase in CaO and MgO content tends to increase density due to the formation of crystalline phases such as pyroxene, anorthite, and olivine. Conversely, excessive addition of SiO₂ can reduce density due to the growth of amorphous phases. Taguchi analysis identified Silica (SiO2) as the Rank 1 parameter influencing density. Meanwhile, ANOVA analysis yielded an optimal percentage contribution of silica at 34.57%.
The Effect of Welding Speed on the Welding Quality AISI 1020 and AISI 1050 Steel Using Shielded Metal Arc Welding Technology Anwar, Syaipudin; Nanda, Nanda Tri Wiranata; Tarkono, Tarkono; Sugiyanto, Sugiyanto; Yudi, A Yudi Eka Risano
Jurnal Inovasi Teknologi Vol 6 No 02 (2025): October
Publisher : Engineering Forum of Western Indonesian Government Universities Board (Forum Teknik, BKS-PTN Wilayah Barat) Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Material joining techniques are divided into two categories: similar joints and dissimilar joints. The difference in thermal cycles experienced by each material is the reason why dissimilar welding is more challenging than similar welding. The welding process that joins two materials with different properties is commonly used to improve effectiveness and efficiency in production, as well as to improve product quality. This trend has become popular in the manufacturing industry, including in the manufacture of tailor welded blanks, transportation vehicle frames such as aircraft, trains, and cars, as well as in the manufacture of public and private vehicle accessories such as aircraft panels and exhausts. The materials currently widely used in exploration are stainless steel combined with carbon steel, as well as a mixture of stainless steel and low carbon steel, which is quite challenging to weld but offers the advantages of higher strength, corrosion resistance, and lighter weight. This challenge can be overcome through liquid welding methods, one of which is the "SMAW (Shielded Metal Arc Welding)" technique. This study used variations in welding time at 5, 10, and 10 m/minute. Quality testing was carried out using visual tests, tensile tests, and impact tests, using AISI 1020 steel and AISI 1050 steel. Based on the test results, there was a significant difference in that the welds appeared to be shinier. The tensile strength results were in the form of average strain values for each specimen, which were 0.0705 mm, 0.0487 mm, and 0.1074 mm. The impact test results, which compared toughness values using a predetermined welding time variation of 16.5 joules, showed an average toughness value of 0.1948 J/mm².