Jurnal Sistem Teknik Industri
Jurnal Sistem Teknik Industri (JSTI) of Universitas Sumatera Utara, Faculty of Engineering, Department of Industrial Engineering, was published in 1998. Until now, the number of publications has reached 21 volumes, each of which is published by TALENTA Publisher twice a year . Each volume has two publishing numbers, namely January issue numbers and July issue numbers.
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DESAIN ULANG PRODUK TEMPAT TISSUE MULTIFUNGSI DENGAN MENGGUNAKAN METODE QUALITY FUNCTION DEPLOYMENT
Ginting, Rosnani;
Batubara, Theresia Yosephin;
Widodo, Widodo
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.367
In human mindset changes along with the development of technology, trends and need for quality products increasingly demand the development of more complex product functions to meet the expectations of the product. Redesign the product made is a multifunctional tissue box. This product is intended for family or household needs. One of the methods that depart from consumer needs is the Quality Function Deployment commonly abbreviated as QFD. In this QFD quality control of a product based on the wants and needs of consumers. Characteristics of multifunctional tissue products obtained from the design objectives is the Multifunctional Tissue Box has a blue main function, has a main beam function, has a polkadot main function motif, has a main rectangular function hole, has a main function iron cover, has an ornament stickers, has an additional function of candy place, has additional color function pink, has additional functional stripe motifs and has additional iron functional material. Then get the best alternative with total cost Rp.75.895.
OPTIMASI JUMLAH TENAGA KERJA BERDASARKAN WAKTU STANDARD
Sitorus, Erwin;
Alfath, Nurhikmah
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.368
The most important components in the company are human resources. The use of human resources is not optimal it may cause losses by companies and labor. If the amount of labor is too little, it will cause the buildup at the work station. If the labor too much, it will cause losses due to waste. In this company, the process of producing cigarette paper is divided into three main phases, namely preparation stage , the process of making paper and the finishing stages. The process of producing activities cigarette paper needs human resources optimally. The problems that arise during production process activities are the use of human resources that are not optimal, resulting in the shortage of labor and labor surplus work that is working on the work that is stacking. This study was conducted to determine when the standard work and can provide a good decision in the optimal amount of labor on the packaging of ream paper products form. Results resulting from the standard time of each element ie the element wrapping cigarette paper sheet with a standard time of 177.79 seconds, enter the box packaging packaging with the standard time, 119.20 seconds, full box with a standard price of 231.15 seconds and wrap the packaging using plastic with a standard time of 55.31 seconds. The total labor standard packaging process with the method of data as much as 15 people / shift seconds actual workforce of 13 people. Enough amount of labor as much as 2 people.
PENGENDALIAN KUALITAS PADA PROSES PERAKITAN RADIO UNTUK MEMINIMASI PRODUK CACAT
Suliawati, Suliawati;
Gumay, Vita Sari
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.369
The development of technology in the era of globalization is currently growing rapidly where the company must be able to provide customer satisfaction with product quality. This is done to improve product quality by addressing the cause of defects in a production process. process quality control methods such as seven tools, are used to reduce the number of defects in Radio assembly. Errors caused by soldering, composing and retrieving components. Based on the use of seven tools that have been done, namely stratification, check sheet, histogram, pareto diagram, scatter diagram, cause and effect diagram, and control chart, it is found that the biggest kind of ignorance in the assembly process of Radio lies in the wrong soldering way. Based on the cause and effect diagram can be seen the factors that cause common errors in work stations. the factors that cause errors are human, method, equipment, raw materials and environment.
PERANCANGAN PRODUK TEMPAT TISU MULTIFUNGSI DENGAN MENGGUNAKAN QUALITY FUNCTION DEPLOYMENT (QFD)
Siregar, Ikhsan;
Adhinata, Kevin
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.370
Changes in human mindset along with the development of technology, trends and the need for quality products increasingly require the development of more complex product functions to meet the expectations and needs of consumers as users of the product. Merging several functions in a single product is often become the main focus for managers in research and product development departments to produce product design concepts in the present. The success of a product can be measured by how much the existence of the product can be accepted by the consumer so as to increase profit for the company or producer. Product design is an idea, concept development, testing that done before the production process of an object or product is done. The product designer evaluates the ideas and realizes them through the product. The design of products to be made in this research is multifunctional tissue box. Ideas for product design are obtained through brainstorming. The next step is to make a questionnaire based on the results of brainstorming to obtain information and know the consumer requirement for the product. In designing the tissue box, clarifying objectives is done in the form of objective trees and the functional analysis in the form of block diagrams. Then Quality Function Deployment is done to improve product quality based on consumer needs. Alternative generation with Morphological Chart is done to achieve solutions to product design problems. There were 4 alternatives with relative importance value for alternative 1 = 4.8719; alternative 2 = 3.7723; alternative 3 = 3.4941 and alternative 4 = 2.8785. The next step is to do value engineering on the product through improving details to increase the value of the product and decrease the production cost. The cost incurred in making the product before improving details is Rp 152.352, - while the cost incurred after improving details is Rp. 130602, -
PEMETAAN DAN PENGARUH KEBISINGAN TERHADAP KELELAHAN KERJA KARYAWAN PADA BAGIAN FIBERLINE DI INDUSTRI PEMBUATAN BUBUR KERTAS
Trisna, Trisna;
Erliana, Cut Ita;
Lestari, Renny
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.371
Manpower is an element that is dealing directly with the various consequences of industrial activities undertaken. Unqualified physical work environment such as noise that has exceeded the NAV is one of the examples faced by the workforce in the workplace. One of the activities that produce noise is the activity in the fiberline department in the pulp making industry which is the pulp making area. This study aims to map the noise and its effect on employee fatigue in the pulp making industry in the fiberline department. Research stages include noise measurement, noise mapping, filling out questionnaires by employees about work fatigue, calculation of questionnaire results, determining the effect of noise and work fatigue with regression analysis, and correlation determination. The noise mapping results at 30 point measurements indicate that the bleaching and pulp engine border areas exceed the safe threshold noise. Regression analysis results show the higher the noise level, the higher the level of work fatigue in employees. The result of correlation analysis is known that the correlation is positive or strongly correlated which shows that the effect of noise on fatigue is very strong. The noise mapping results can be known which area exceeds the noise threshold, so the company can anticipate the negative impact, as well as the strong relationship between noise and work fatigue.
APLIKASI TOOLS MANAGEMENT UNTUK MEREDUKSI WAKTU SET UP
Syahputri, Khalida;
T, Indah Rizkya
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.372
Generally, furniture industry apply make to order in production systems and job shob (batch) in flow production. To produce a number of products with a uniform design of the required tools in the form of jig. Problems occurred at one of the furniture industry is the high sets up time due completion of the jig for use. Damaged Jigs, no precision, and unavailable jigs become the main reason for set up time be longer. The impact of time disrupted production and production targets are not reached. These problems can be overcome with management tools so that the tool/jig is ready for use in times of need. Using the tool management long setup time can be reduced because equipment is not ready for use and storage techniques by replacing the jig into removing the clamp handle can minimize the need of storage space. The settings storage location having regard to the level of usage can accelerate the process of supply to jig machining settings that the setup of jig include storage layout using the principles of popularity, making the procedure management of the jig in the room. The results obtained that with tool management setup time can be reduced to 61.17%.
PERBAIKAN BEBAN KERJA PEGAWAI TIDAK TETAP BADAN PERTANAHAN NASIONAL MELALUI REDESIGN SYSTEM
Andriani, Meri;
Hasan, Muhammad Thaib;
Fradila, Sondy
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.373
National Defence Agency is a Non-Ministerial Government Institution is which under and responsible to President and headed by a Chief. Land Agency produces products that prioritize on quality and legacy of law. Human resources have a major role in every company's activities. Although supported by facilities and infrastructure and excessive resources, but without the support of reliable resources, activities in an agency / company will not be resolved properly. Workload is a situation where workers are faced with tasks that must be completed at a certain time. The Problems in this research is the amount of workload for the employees both mentally and physically is too much that making mistakes and fatigue in working. The study aims to redesign the system in overcoming the workload experienced by the giving survey to the workers at the Land Agency at Langsa City.The method used is workload objectively by measuring the mental workload through the pulse, the questionnaire to know the amount of workload that affects work stress. The result of the research showed that the increase of pulse before working to the pulse after work, the average increase of the pulse of 47,9 beats / minute. Kasdiovasculer expense (% CVL) employees claimed to require repair work system with the highest CVL% is worth 55.24 beats / minute. The overrated of workload can cause work stress with the results obtained 0.9000> 0.549 the employees have stress when the workload is excessively.
BAHAYA KERJA PENGOLAHAN RSS (RIBBED SMOKE SHEET) MENGGUNAKAN METODE HAZARD IDENTIFICATION AND RISK ASSESSMENT DI PT. PQR
Panjaitan, Nismah
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.374
Occupational Safety and Health is the primary means of prevention of occupational accidents, disabilities and deaths so that the consequences of occupational accidents from potential hazards can be prevented. Companies need to develop risk management based on hazard identification and risk assessment compiled in occupational safety and health programs. Occupational health and safety risk management is an effort of hazard management which potentially pose a risk to safety and health to prevent unwanted accident. The data collected in this research is primary data and secondary data. Primary data obtained through direct observation on the floor processing RSS (Ribbed Smoke Sheet) at PT. PQR is useful to observe the potential hazards of work contained in the work area. While the secondary data taken in this study is historical data. The result of determining the risk value for each hazard source contained in PT. PQR is classified by rankings marked with the code E (extreme risk), H (high risk), M (moderate risk), and L (low risk). This is obtained by comparing the severity and probability values of each process / activity. Of the 28 activities, there are 7 activities included in the category of high risk. Process / activity that belonged to high risk is necessary to control to minimize or even eliminate the existing risks. control measures that can be performed on a high risk process / activity is to use a complete Personal Protective Equipment (APD), MSDS, using warning signs, using ladders in sheet sheets, with ergonomic work posture.Factors causing potential work hazards are workers who perform activities of inadvertent, high temperatures, and negligence of workers in using PPE. These control measures are expected to reduce and even eliminate the risk of the process / activity classified as high risk so that the number of workplace accidents can be reduced.
PENERAPAN SISTEM MANAJEMEN KESEHATAN DAN KESELAMATAN KERJA PADA PABRIK PAKAN TERNAK DI KOTA MEDAN
Delvika, Yuana
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.375
The increasingly globalized changes in the modern economy have grown rapidly in all areas of life such as industry, services, property, mining, transportation and others. But behind the progress there is a price to be paid by the people of Indonesia is the negative impact caused one of them is a disaster such as accidents, pollution and occupational diseases that resulted in thousands of people injured every year. This condition is caused by the lack of concern about safety and health (K3) in the community. Health and Safety Management System (SMK3) is regulated in Government Regulation No. 50 of 2012 on Guidelines for Implementation of Occupational Safety and Health Management System. HSE Management System is part of the overall corporate management system required for the development, implementation, achievement, assessment and maintenance of OSH obligations, in the context of risk control related to work activities for the creation of safe, efficient and productive workplaces.This research was conducted at a company that produce animal feed in Medan City. The company is building a health and safety management system in the company.The result of research on the implementation of Occupational Safety and Health Management in animal feed companies that the implementation of SMK3 in the company has followed the clauses required in PP No.50 of 2012. This is shown by the small gap between Government Regulation No.50 of 2012 with the application in company.
PEMBAKUAN AKTIVITAS PERGUDANGAN DENGAN STANDARD OPERATING PROCEDURE (SOP) DI PT. XYZ
Sitorus, Erwin;
Nasution, Siti Soraya Faiza
Jurnal Sistem Teknik Industri Vol. 19 No. 2 (2017): JSTI Volume 19 Number 2 July 2017
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DOI: 10.32734/jsti.v19i2.376
In realizing professional, effective, and efficient work, as well as improvement of work system, the company requires Standard Operating Procedures (SOP). SOP is a guide or reference to perform job tasks in accordance with the function and also a tool of performance appraisal company based on technical, administrative, and procedural indicators in accordance with work procedures and work system in the work unit concerned. Problems that occurred at PT. XYZ is the absence of standardization and documentation of work standards for warehousing activities resulting in non-standard work quality. The purpose of this research is to arrange Standard Operating Procedure (SOP) based on work elements in each warehousing activities in warehouse of PT. XYZ. The result of the research is the preparation of SOP for the acceptance of coffee beans, the storage of coffee beans, the delivery of coffee beans to the production, and the delivery of coffee to the consumers.