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Dian Friana Hidayat
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Journal Industrial Manufacturing
Published by Universitas Muhammadiyah Tangerang
ISSN : 25024582     EISSN : 25803794     DOI : https://doi.org/10.31000/jim
Core Subject : Engineering,
Engineering Industrial & Manufacturing Engineering
Journal of Industrial Manufacturing merupakan jurnal ilmiah yang berfokus terhadap continuous improvement dalam dunia industri (maufaktur dan jasa). Selain itu ruang lingkup jurnal mencakup seluruh keilmuan Teknik Industri.
Arjuna Subject : Teknik (semua kategori) - Tenik Industri dan Manufaktur
Articles 131 Documents
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Implementasi System Application Product (SAP) Di Indutri Manufaktur Reviyani, Leni
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12441

Abstract

This study analyzes the implementation of the System Application Product (SAP) in the manufacturing industry with the aim of improving operational effectiveness and efficiency. The method used is qualitative with a descriptive and evaluative approach, through unstructured interviews with informants. The results of the study show that the implementation of SAP has a significant impact on company performance, facilitating efficient planning, procurement, and inventory management processes. Additionally, the migration from the ERP SAP GUI (ECC) for Windows system to SAP S/4HANA Cloud (S4HC) demonstrates improvements in data and information management that support better decision-making. This study also finds that training and the involvement of key users are crucial for successful implementation. Despite facing challenges in the migration process, the long-term benefits of using SAP are highly valuable for enhancing company operations. Keywords: SAP, ERP, Implementasi, Manufacturing, Operasionalefficiency, S/4HANA Cloud
Meningkatkan Produktivitas Checking Belt Variable Speed Dengan Optimalisasi Sistem Manajemen Informasi Dengan Metode Ahp, Use Case & UML (Studi Kasus Pt. Bando Indonesia) Rahayu, Puji; Supono, Joko; Fachriansyah, Havid; Pratama, Ilham
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12445

Abstract

This research is motivated by data showing the productivity of monthly checking of variable speed belts by the finishing department which was only achieved 2 times during the 2021 period. For this problem, researchers conducted research aimed at increasing the results of checking variable speed belts. The objectives to be achieved in this study include: (1) Increase the productivity of the variable speed checking department. (2) Optimizing the existing information management system with the addition of automation features. (3) Knowing the results of the implementation of an information management system that has been optimized for the productivity of checking belt variable speed. The data used are primary data and secondary data. Decision making for improvement is made with the AHP method. System descriptions are done using UML. Analysis of the current system using use case diagrams and system testing using the black box method. The results showed a decrease in the time needed for the variable speed belt checking process from 7 minutes 21 seconds to 7 minutes 6 seconds, so that the checking results increased by 9.19% from an average of 6.91 S / M / H to 7.545 S / M / H. Keywords: Productivity, AHP, UML, use case, black box
Implementasi Metode Single Minute Exchange of Dies di Bagian Packing Dalam Upaya Meminimasi Pemborosan (Waste) Dan Peningkatan Produktivitas (Studi Kasus PT. SF) Hardono, Joko; Hidayat, Dian Friana; Sa’diyah, Siti Halimatus
Journal Industrial Manufacturing Vol 9, No 1 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i1.10993

Abstract

PT. SF is a company engaged in the pharmaceutical industry. This company has several problems faced, one of the problems that often occurs is the high time in the machine setup process  , so that the fulfillment of production targets is disrupted. The number of types of products makes the number of model change processes which of course have different types, so that this has an impact on the amount of production produced. Therefore, this study was conducted to minimize setup time  using  the single minute exchange of dies (SMED) method. The results showed that there were  5 work stations in the packing section, where of these 5 work stations  the one with the highest setup time was the cartoning  machine workstation  with an initial setup time  of 63,84 minutes. After applying  the single minute exchange of dies (SMED) method, the setup process  can be lowered to 46,69 minutes. So it can save set-up time  by 17.15 minutes. Keywords: SMED implementation, setup time improvement, internal setup, external setup
Pengukuran Overall Equipment Effectiveness (Oee) Pada Mesin Spinning Di PT. Kurabo Manunggal Textile Fatma, Nur Fadilah; Ponda, Henri; Nurwahid, Muhammad Ghifari
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12450

Abstract

Machines and equipment are one of the main strengths in supporting the continuity of the production process. To produce high-quality products, machines must be kept in optimal condition; therefore, appropriate systems and methods must be implemented. This thesis applies the Overall Equipment Effectiveness (OEE) method to determine the OEE value of the spinning machine and identify the dominant factors affecting productivity in the spinning machine. Overall Equipment Effectiveness is a comprehensive measurement tool involving three main components: availability, performance, and quality. Meanwhile, the Six Big Losses can be used to identify the causes of problems in the spinning machine. Based on the OEE calculation, the average result obtained is 64.62%. Additionally, the Six Big Losses calculation reveals the factors affecting the effectiveness of the spinning machine, including idle and minor stoppages at 31.89%, reduce speed losses at 30.32%, equipment failure losses at 5.60%, setup losses at 2.34%, defect losses at 1.78%, and reduce yield losses at 0.06%. Keyword : Maintenance, spinning machine, Overall Equipment Effectiveness, Six Big Losse
Penerapan Otomasi Dalam Aplikasi Program Barcode Pada Seluruh Design Sticker Cetak Innerbox & Outerbox Eugenio, Andre; Saputra, Rahmat
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12442

Abstract

The efficiency of a PDF-to-auto print sticker can be achieved by using a bar-code program application that offers a more accurate and efficient solution in printing PDF data on labels that allows for accurate, efficient labelling and indication of important information, such as the date and time of preparation and usage, to ensure that the data is not wrong when it reaches the customer.By using a barcode program application such as a sticker/template label, operators can deliver services faster, as well as back offices can track valuable assets and improve process efficiency. Printers, for example, have a wide range of advanced functions and performance in durable and space-saving designs.Thus, the efficiency of PDF-to-auto printing sticker can be achieved by using a barcode application that offers a more accurate and efficient solution in printing PDF data on labels, as well as a thermal transfer printer that has advanced performance and space-saving. Automation in Indonesian can be understood as the use of technology to perform work automatically, without much human intervention. Keywords: Efficiency, Automatic.Auto
Implementasi Line Balancing Untuk Meningkatkan Output Produksi Lini Assembly Loading Biscuit Di Industri Keramik Tangerang Hartono, Hartono; Andriyansyah, Andriyansyah
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12446

Abstract

Advances in industrial technologies are growing rapidly, the Company is trying to make periodic improvements to maintain its competitiveness by selecting the correct working method, the Tangerang ceramic industry is an industry engaged in the manufacture of porcelain, in January-December 2021 the production output never reaches the given standard company. The purpose of this research is to find out the cause of the non-achievement of the production target in January-December 2021, find the root of the problem and provide improvements to the non-achievement of the production target. The method used in this study is Line Balancing to calculate the line efficiency value of the Tangerang ceramic industry and find bottleneck stations that result in not achieving production targets, in this study fishbone diagrams and 5why are also used as additional tools to find the root of the existing problems. The results of this study indicate that the production value on the biscuit loading assembly line is 77.56% with a bottleneck at the finishing station with a cycle time of 32.82sec, or a standard time of 36.102 sec exceeding the standard takt time given to achieve the target of 1,800 pcs/shift by Therefore, improvements were made by increasing the number of special finishing operators, replacing raw materials with better quality, re-setting the machine or upgrading some spare parts, every item to be dismantled has been prepared near decha. From the results of the improvement in production output from January to March 2022, it increased by 84.83%. Keywords: Line Balancing, Porcelain, Bottle Neck, Fishbone Diagram, 5 Why,  Line Efficiency, Calculation of Standard Time.
Pengendalian Persediaan Bahan Baku Untuk Lemari Tipe Sliding Door Glass (Studi Kasus di PT Alba Unggul Metal) Hartono, Hartono; Pramuji, Dwi
Journal Industrial Manufacturing Vol 9, No 1 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i1.10995

Abstract

PT Alba Unggul Metal faced several operational problems in its production activities. In this study, the focus is on standard products owned by PT Alba Unggul Metal, especially SDG type cabinets, due to delays in delivery schedules caused by scarcity of raw materials, most are SDG type cabinets. The purpose of this study was to plan the raw material requirements for SDG type cabinets so that there is no scarcity of raw materials in the warehouse. The method used is the Economic Order Quantity method, the Period Order Quantity method and the Min-Max method. After analysis and discussion, it is known that the Economic Order Quantity method is the most optimal method compared to the Period Order Quantity method and the Min-Max method. Then the Company can better control inventory and delivery time of raw materials by using the EOQ method. As an example of the calculation for an SD SPCC plate measuring 0.7mm x 2440mm x 1220mm with an optimal order quantity of 512 pieces for one order, 157 safety stocks, reorder point when stock is 493 sheets, and order frequency 24 times a year. After implementation and data sampling for three months in April, May and June 2023 there was no shortage of raw materials which caused a delay in the delivery schedule for SDG type cabinets.Keywords : Inventory control, Economic Order Quantity, Period Order Quantity, Min-Max, Reorder Point, Safety Stock.
Perbaikan Waktu Changeover Menggunakan Metode Single Minute Exchange Of Dies (Smed) Bagian Pencetakan Tabelt Pada Mesin Jc-16 Di PT. Samco Farma Fardiansyah, ismail; Azhara, Lulu; Widodo, Tri; maulana, irman
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12476

Abstract

The high changeover activity process for changing products causes the output produced by the loss Tabelt printing section to not meet the target, in data for September - December 2023 with total output only reaching 90.22%. This percentage is still less than the production standard set by the company which must reach 98%. Single Minute Exchange of Die (SMED) is a method from Lean Manufacturing that is used to reduce time in the setup/changeover process. Therefore, this research was carried out using the single minute exchange of dies (SMED) method. This research aims to determine the factors that influence the length of changeover time and make improvements using the Single Minutes Exchange of Dies (SMED) method. The total standard time for the changeover process obtained was 39581.7 seconds. before applying the SMED method, the changeover process had a total of 15 activities, with 13 internal activities and 2 external activities with an average total time of 39581.7 seconds. After implementing the SMED concept, it resulted in a total of 13 activities for the changeover process, 10 internal activities and 3 external. The simulation results of the proposed improvement have a total time of 30717.2 seconds with a reduction percentage of 22%. The results of the analysis using FTE changeover activities before and after implementing the SMED method, the total FTE was 1.57. Meanwhile, after implementing SMED, the total FTE was 1.2 with Normal information. Keywords: Changeover, Single Minute Exchange of Die (SMED), Stopwatch Time Study, Fishbone Diagram, Internal and external activities, FTE
Penerapan Sensor Passive Infrared (Pir) Pada Pintu Otomatis Di Pt Zinus Dream Indonesia Syehabudin, Syehabudin; Saputra, Rahmat
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12443

Abstract

A door is a medium that is used as a way to enter or exit a room. To make a job easier, an effective and efficient tool is needed. Conventional doors usually consist of a lock housing and a lock saddle to open them. Generally , in offices, doors can be made more practical. The door will automatically open if there is a stimulus (physical energy ) that moves it. For example, when someone wants to enter the room, the door will automatically open. Doors like this can be designed using automatic controls. This automatic door system can be designed using automatic control combined with sensors and motors. In terms of input equipment, a PIR (Passive Infrared) sensor is used that can detect the presence of a human approaching the door. This PIR sensor will send a signal to the control system unit . The controller will send the processing data to the motor so that it can open the door and close automatically. Keywords: Detection, Passive Infrared Sensor , Automatic Door
PERBAIKAN SISTEM KERJA UNTUK MENINGKATKAN PRODUKTIVITAS DI IKM TULAKIR FIBERGLASS Nasution, Amelia Rachmi; purnomo, Hari
Journal Industrial Manufacturing Vol 9, No 1 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i1.9890

Abstract

This research was conducted to improve work systems in order to increase productivity by identifying and analyzing the factors that cause worker complaints, as well as minimizing complaints felt by workers using a participatory ergonomics approach in the form of focus group discussions (FGD) so that companies can immediately make improvements to the work system in order to create a work system that is ergonomic, optimal, and according to the needs of workers. Data analysis used statistical tests in the form of a the different tests with the signed rank test to find out differences by comparing pre-test data between initial conditions work system with post test data work system improvement design.Keywords: Worker Complaint; Work System; Ergonomic Participatory; Design

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