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Published by Universitas Merdeka Malang
ISSN : 02163233     EISSN : 25802283     DOI : -
Core Subject : Engineering,
Automotive Engineering Control & Systems Engineering
Jurnal TRANSMISI dipublikasikan oleh Jurusan Teknik Mesin Universitas Merdeka Malang sebagai media diseminasi hasil penelitian dan karya ilmiah baik penelitian dasar maupun terapan di bidang teknik mesin. Berkala ilmiah ini memuat naskah dengan bidang kompetensi konversi energi, material (metalurgi), produksi dan manufaktur baik merupakan penelitian dasar ataupun rekayasa alat terapan.
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Articles 8 Documents
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Search results for , issue "Vol 19, No 2 (2023): September 2023" : 8 Documents clear
Optimization of Injection Pressure and Time of Injection Molding for Eye Drop Heads Ichlasul Insani; Andoko Andoko; Yanuar Rohmat Aji Pradana
TRANSMISI Vol 19, No 2 (2023): September 2023
Publisher : Universitas Merdeka Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26905/jtmt.v19i2.10022

Abstract

Injection molding is a plastic production process by injecting liquid plastic into a mold. One of the injection molding products is an eye drop head. Eye drops in its production experienced rejects reaching 37.5% due to defects. The purpose of this optimization is to obtain the optimum setting of injection pressure and time of injection molding machine using RSM. The method to achieve the goal through finite element approach with pre-processing includes design and setting boundary conditions for injection pressure (10.5, 11, and 11.5 MPa) and injection time (1.9, 2.0, and 2.1 seconds). Post processing displays the results of product mass, defects, and quality prediction which are further optimized using RSM to obtain optimum values. The simulation results show that higher injection pressure and lower injection time have given satisfactory results for all three parameters (product mass, defects, and quality prediction) observed. Based on the optimization results, the optimal injection molding settings were obtained at an injection pressure of 11.5 MPa and injection time of 1.9 seconds which resulted in a product mass of 0.429 g, weld line defect of 0.1384, and quality prediction of 80.9%.
Analysis of Energy Absorption of Soft Body Armor with Experimental Method and Finite Element Method Using STF (Shear Thickening Fluid) Composite Material Agus Dwi Putra; Dewi Izzatus Tsamroh; Bella Cornelia Tjiptady
TRANSMISI Vol 19, No 2 (2023): September 2023
Publisher : Universitas Merdeka Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26905/jtmt.v19i2.10248

Abstract

Body armor is personal protective equipment or shield clothing for soldiers that has existed since Roman times until now. The function of body armor is to protect the body from attacks by foreign objects by absorbing energy. Body armor must have ballistic resistance and stabbing resistance, however, body armor that is often found usually has a high anti-ballistic level but is low in receiving stabbing attacks. STF (Shear Thickening Fluid) is a composite material which is unique in that the viscosity level can change in a way that causes the liquid dispersion to become solid and allows for increased stabbing resistance. This research began by making Kevlar samples which were then mixed with STF and then subjected to tensile testing to obtain material properties that were useful for simulating with FEM. The simulation is intended to analyze the rate of energy absorption that occurs in the sample. The results show that the kinetic energy absorption rate of the bullet is absorbed at a viscosity of 87%. The small energy that occurs is also absorbed in the form of frictional resistance with a value of 11.9%. The identified comparison results show that in cases 1-3 the percentage of viscosity is high so it is viscous, whereas in case 4 the direct reflection of the viscosity is low so it is close to liquid.
Fabrication of Dye Sensitized Solar Cell Using Cassava Leaf Extract and Red Dragon Fruit Purnomo, Teguh; Nayan, Ahmad; Sayuthi, Muhammad; Islami, Nurul; Rahman, Abdul
TRANSMISI Vol 19, No 2 (2023): September 2023
Publisher : Universitas Merdeka Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26905/jtmt.v19i2.10262

Abstract

This research aims to identify the absorbance and consistency of the efficiency of DSSC (Dye-Sensitized Solar Cells). The study was conducted with variations of chlorophyll-anthocyanin mixture using different volumes of dye solutions: 10 ml of a cassava leaf and 20 ml of red dragon fruit, 20 ml of a cassava leaf and 10 ml of red dragon fruit, and 10 ml of a cassava leaf and 10 ml of red dragon fruit. The Dye-Sensitized Solar Cell system consists of natural dye as the colorant, electrolyte solution, two FTO glass substrates with dimensions of 2.5 cm x 2.5 cm, which function as working electrodes coated with titanium dioxide as the semiconductor using the doctor blade method, and counter electrode coated with carbon. All components of the Dye-Sensitized Solar Cell are arranged in a sandwich-like structure, with the counter electrode facing the working electrode and clamped together using paper clips. The highest absorbance value was obtained with the variation of 20 ml red dragon fruit and 10 ml cassava leaf compared to other mixtures. The highest efficiency and power of the Dye-Sensitized Solar Cell were also obtained with 20 ml of red dragon fruit and 10 ml of cassava leaf
Damage Analysis of Grinding Machine Using FMEA and LTA Method at PT. X Hidayah, Asfarina
TRANSMISI Vol 19, No 2 (2023): September 2023
Publisher : Universitas Merdeka Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26905/jtmt.v19i2.10853

Abstract

PT. X is a company in Banyuwangi, East Java, that produces shrimp feed. PT. X which is engaged in the shrimp feed production process has its own production machine that supports the shrimp feed production process. PT. X is able to carry out the production process from raw materials to finished materials, namely various shrimp feeds. One of the production machines at PT. X is a vertical pulvalizer grinding machine branded yeong-ming.  The objectives of this study are a. Analyze the breakdown of grinding machines using FMEA. b. Determine and categorize damage priorities using LTA. The method used in this study is the FMEA Method is carried out to identify grinding machine spare parts that are often damaged or aim to find out critical spare parts, with the FMEA table producing RPN values to rank the level of damage to grinding machine spare parts . There are 11 failures or failure modes obtained from grinding machine spare parts. Based on FMEA calculations, there is the highest RPN with a value of 108 resulting from the types of spare parts block C6 and block C7 with a failure cause of surface wear. These problems include failures in the operating process, where spare parts block C6 and block C7 function to smooth raw materials, where spare parts rub all the time with raw materials. Analysis using the LTA method on 11 causes of damage, there are 6 that are included in the category of outage problems (B), there are 4 that are included in the category of hidden failure (D) and outage problems (B) and there are 1 that are included in the category of safety problems (A) and outage problems (B).
Balancing and Alignment Analysis of Vertical Wind Turbine Helix Type and Savonius Type Finali, Asmar; Wardhana, Prabuditya Bhisma Wisnu; Utomo, Rochmad Eko Prasetyaning; Yudha, I Gusti Ngurah Agung Satria Prasetya Dharma
TRANSMISI Vol 19, No 2 (2023): September 2023
Publisher : Universitas Merdeka Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26905/jtmt.v19i2.9654

Abstract

Electrical energy is one of the basic needs that is very important in life, in addition to the physiological development of living things, electricity is also an input for various efforts or activities in order to produce something for survival. Therefore, renewable energy that is more environmentally friendly and an inexhaustible source of energy is needed, namely wind energy. This power generator is called a wind turbine with a vertical shaft. This turbine converts wind energy into mechanical and electrical. In order to obtain a turbine design with high efficiency.  It is also necessary to balance and align each component frame attached to the turbine rotor to produce a perfect/ideal rotation, so as to minimize the occurrence of vibrations caused by the imbalance. the results of calculations with the analytical method on Darrius Helix type obtained value = 0.125 Newton, and = 0.175 Newton, and the value of the angle = 63.43490. Alignment testing is carried out to determine the value of the misalignment between one blade with another blade. The results of the balancing test with the blade ballast obtained additional value, the blade D was 70 grams and the results from the plate addition test were obtained according to the calculation of the analytical method but also less than the maximum requiring additional load on the blade body to get blade A = 12 grams, blade B = 0, blade C = 40 grams, and a spoon D = 90 grams. For the results and discussion of the balancing and alignment method on the savonius type using the static balancing and alignment method using a dial indicator, the values obtained are in the fields A and B, the addition of mass is 59,007 grams and 59.007 grams with angles A and B 11.88 ° , and the value The misalignment deviation in the A, B and center planes is A: 4mm, B: 0.04mm, middle: 0.52mm, while the shaft alignment value is 0 because the value of the alignment of the shafts is the same or parallel.
Optimization of Melt and Coolant Temperature on Defects of Injection Molded Toothbrush Handle Mochammad Arief Susetyo; Andoko Andoko; Yanuar Rohmat Aji Pradana
TRANSMISI Vol 19, No 2 (2023): September 2023
Publisher : Universitas Merdeka Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26905/jtmt.v19i2.10021

Abstract

The toothbrush handle is an injection molded product that rejects up to 10%. One of the factors that cause defects is the injection molding process settings, namely melting and cooling temperature. The purpose of this optimization is to obtain the optimum value of melt and cooling temperature parameters on product quality (minimum defects) of toothbrush handles using RSM. The methods used include simulation using ANSYS to obtain mold temperature, Autodesk Moldflow to obtain product defects and quality prediction based on input parameters of melt temperature (190o , 200o , and 210o C) and coolant temperature (22o , 24o , and 26o C), and Minitab 19 for RSM optimization. The simulation results that cooling temperature and melt temperature that are too low and high result in high defect values (weld line and shrinkage) in the product, resulting in low quality prediction values. Based on the results of the optimized simulation, the best injection molding setting is at a melt temperature of 200oC and a cooling temperature of 24oC which obtains a toothbrush handle product quality response variable of 78.04% with a minimum weld line value of 0.0277o and a minimum shrinkage depth of 0.009 mm.
Comparison of the Performance of Mini Generator Water Turbines in Series and Parallel Flow Systems Kriswidijatmoko, Mikael Adi; Hariyanto, Rudi; Widiharsa, Fransiskus Asisi
TRANSMISI Vol 19, No 2 (2023): September 2023
Publisher : Universitas Merdeka Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26905/jtmt.v19i2.12079

Abstract

The need for electricity is crucial in modern life, but the depletion of fossil fuel resources and their negative impact on the environment has led to the need for alternative, sustainable, and renewable energy sources. One of the most widely used renewable energy sources is hydro energy, which can be harnessed through the use of water turbine generators. This research aims to design, prototype, and test the performance of a mini-series and parallel water turbine generator system with a 24-volt system. Furthermore, this research will evaluate the difference in performance between the series and parallel systems and analyze the efficiency of the mini-series and parallel water turbine generator system. The focus of this research is on the efficiency of the water turbine generator system with variations in water flow, but it does not cover large-scale industrial applications. This research aims to provide sustainable and environmentally friendly energy sources as an alternative to conventional energy sources. The results of this research can serve as a reference for researchers and practitioners interested in the development of renewable energy sources, particularly water turbine generators. In the testing, the Series Turbine Series Generator system with a water flow rate of 6.38 L/min produced a maximum power of 2.43 watts, while the Parallel Turbine Series Generator system with a water flow rate of 13.01 L/min produced a maximum power of 2.142 watts. The efficiency ratio between the Series Generator and Parallel Generator is 1.5, with the Series Generator achieving a maximum efficiency of 38.6% in the Series Turbine Series Generator system, and the Parallel Generator achieving a maximum efficiency of 25.3% in the Series Turbine Parallel Generator system.
Failure Analysis of Galvanized Iron Pipe at Perumda Tirta Kanjuruhan Pramita, Cynthia Rosa; Suprapto, Agus; Widyastuti, Ike
TRANSMISI Vol 19, No 2 (2023): September 2023
Publisher : Universitas Merdeka Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26905/jtmt.v19i2.12015

Abstract

The most commonly used type of water pipe is iron pipe or commonly called Galvanized Iron pipe. The disadvantage of GI pipe is that it rusts easily. So it can result in degradation, decreased efficiency and construction, poor water quality, and higher maintenance costs. Water channeled through rusty pipes will pollute the water and adversely affect the health of those who consume it. This study aims to determine the factors causing failures of GI pipe in the distribution pipeline that have failed due to corrosion. The tested pipes is 1/2"ᴓ sized, 5-year-old corroded pipe whose distribution uses a gravity system and a pumping system. To support this analysis, operational data on fluid and environmental conditions around the pipeline are needed, observations on macro and micro structures, and hardness testing. The corrosion rate is calculated through the thickness loss method and the corrosion rate in the gravity system is 0.153 mm / year that higher than pipe in pumping system. Microstructure observations support the characterization of the material that this pipe is a mild steel, where this type of steel has a high Fe content so it is vulnerable to corrosion attacks. Rockwell hardness testing showed that the corrosion rate is directly proportional to the hardness value of the pipeline. The results of the analysis show that the environment around the pipe which has low soil resistivity and high humidity levels is the main factor in the occurrence of uniform corrosion of the pipe. The selection of inappropriate materials is also supportive as the cause of corrosion occurring.

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