cover
Contact Name
Hamdan Akbar Notonegoro
Contact Email
hamdan_an@untirta.ac.id
Phone
+62254-395502
Journal Mail Official
flywheel@untirta.ac.id
Editorial Address
Department of Mechanical Engineering, Faculty of Engineering, Universitas Sultan Ageng Tirtayasa Jl. Jend. Sudirman Km. 3 Cilegon,
Location
Kab. serang,
Banten
INDONESIA
FLYWHEEL : Jurnal Teknik Mesin Untirta
ISSN : 24077852     EISSN : 25977083     DOI : https://doi.org/10.36055/fwl.v0i0.
The journal publishes original and (mini)review articles covering the concepts of materials science, mechanics, kinematics, thermodynamics, energy and environment, mechatronics and robotics, fluid mechanics, tribology, cybernetics, industrial engineering and structural analysis. The journal follows new trends and progress proven practice in the mechanical engineering and also in the closely related sciences as are electrical, civil and process engineering, medicine, microbiology, ecology, agriculture, transport systems, aviation, and others, thus creating a unique forum for interdisciplinary or multidisciplinary dialogue.
Articles 9 Documents
Search results for , issue "Vol 11, No 2 (2025): October" : 9 Documents clear
Efficiency Analysis of Incinerator Combustion Chamber Using Variations in the Number of Burners with the Computational Fluid Dynamics Method Siana, Nezar Azali; Mujiarto, Sigit; Purnomo, Sigit Joko; Saleh, Arif Rahman
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 11, No 2 (2025): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/fwl.v11i2.34890

Abstract

Waste is a global environmental problem that is increasing with population growth and consumption. Based on SIPSN 2023 data, waste generation in Indonesia reached 69.9 million tons, dominated by food waste (41.60%) and plastic (18.71%), with households as the main source (44.37%). Incinerators are an effective solution to reduce waste volume by 50–90% and have the potential to generate energy through heat conversion. This study designed an incinerator with a capacity of 45 kg with a double burner system fueled by Compressed Natural Gas (CNG) to optimize the combustion process and reduce emissions. The design was carried out using SolidWorks 2022, while flow and emission simulations were carried out using ANSYS 2023 R1. This study compares the combustion performance of single-burner and double-burner systems based on CO and CO2 exhaust emissions. Simulation results show that the single-burner system produces a CO mass fraction of 0.6144 and CO₂ of 0.1452, while the double-burner system produces a CO fraction of 0.6845 and CO₂ of 0.0910. The combustion efficiency of the single-burner system was recorded at 19.1%, while the double-burner system only achieved 11.7%. These values indicate that the single-burner system has more complete and efficient combustion than the double-burner system, in terms of exhaust.
Experimental Study of the Effect of Air Flow Rate Variation on the Three-Phase Flow Characteristics in the Uplift Section of an Airlift Pump Rahayu, Yunita; Mujiarto, Sigit; Fajarningrum, Nurmala Dyah; Saleh, Arif Rahman
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 11, No 2 (2025): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/fwl.v11i2.35139

Abstract

A three-phase airlift pump is a pumping system that utilizes compressed air to lift fluid and solid particles, widely used due to its efficiency and minimal mechanical components. The injected air flow rate plays a crucial role in influencing the flow pattern, velocity, and phase distribution within the system. This study aims to examine the effect of varying air flow rates on the three-phase flow characteristics in an airlift pump with a 15° injector angle, including the critical condition, superficial velocity of each phase, flow patterns, and changes in solid, gas, and liquid hold-up values. Experiments were conducted with air flow rates ranging from 30 to 60 LPM and a water column height of ¾ h. Data were analyzed using image processing techniques to calculate flow velocity and hold-up. Based on the experimental results, it was found that the solid hold-up increased from 0.7592 to 0.9030, and gas hold-up from 0.0531 to 0.0819, while liquid hold-up decreased from 0.1877 to 0.0151 as the air flow rate increased. The superficial liquid velocity also rose from 0.056 m/s to 0.158 m/s, with the value recorded at 50 LPM representing the most optimal operating condition of the airlift pump and serving as the ideal reference for system operation. This research is expected to contribute to the development of airlift pump applications in industrial applications..
Design of Universal Jig for Standardization and Efficiency of Frame Production Chopper Motorcycle Halim, Dimas Ardiansyah; Murdiono, Mohamad Bimo; Suparno, Joko; Aziizudin, Achmad; Purnomo, Agung; S, Arbye; Yogiswara, Cahyo Wibi; Putra, Setya Drana Harry
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 11, No 2 (2025): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/fwl.v11i2.28487

Abstract

Chopper motorcycle frames had a fierce and macho impression on users. The frame was characterized by high handlebars, long front legs and a low seat. Chopper motorcycles were suitable for casual riding. Therefore, the Chopper frame must be specially designed or custom-made. Making the frame required a jig to maintain precision and dimensional accuracy in accordance with the original frame. Making a universal jig allowed craftsmen to make Chopper frames according to market demand without leaving the center balance on the frame. The jig manufacturing process included material selection, measurement, material cutting, machining, jig calibration, jig assembly, welding, checking and finishing. The welding process used argon TIG welding. The use of the jig shortened the frame manufacturing time by 2 times faster and minimizes wasted frame material due to dimensional errors.
Boiler Efficiency Analysis with Indirect Method PT. Indonesia Power UBP PLTU Lontar Unit 2 Pamungkas, Candra Nur; Hidayati, Noor; Abadi, Cecep Selamet
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 11, No 2 (2025): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/fwl.v11i2.29165

Abstract

Boiler efficiency is one of the important factors in determining the performance and environmental sustainability of PLTU. This study aims to analyze the factors that cause a decrease in boiler efficiency unit 2 PLTU Lontar. This study uses the indirect method (heat losses), it is found that the efficiency is 81.05%, and several large heat losses are found, namely L2: losses due to moisture content in coal of 5.01%, L3: losses due to hydrogen content in coal of 6.92% and comparison of heat losses data of PLTU Lontar boiler in 2015 and 2024. The analysis shows that the efficiency of the Lontar PLTU boiler has decreased from 82.96% in 2015 to 81.05% in 2024. This decrease is caused by several factors, namely: Increase in L3 (loss due to hydrogen content in coal) and L5 (loss due to unburned carbon).Decrease in L9 (loss due to sensible heat in fly ash).Decrease in coal quality. Efforts to improve boiler efficiency need to be made, such as, maintaining coal quality is very important to maintain boiler efficiency, and conducting regular boiler maintenance. The implementation of these measures is expected to improve the boiler efficiency of PLTU Lontar, reduce pollutant emissions, and improve environmental sustainability
The Effect of Quenching Process on Chrome and Carbon-Coated Carbon Steel on Hardness Level and Microstructure Monica, Zelvia
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 11, No 2 (2025): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/fwl.v11i2.35117

Abstract

Along with the development of mining industry technology and heavy equipment industry which are in dire need of wear resistant steel, wear resistant steel applications are demanded to be able to meet the needs of the industry. In excavator buckets, wear resistant steel is really needed due to its continuous use rubbing against the soil material, therefore the steel is carried out hardfacing. As an alternative, a Chrome coating and the addition of Carbon powder can be modified on the E-7018 electrode which is commonly used for joining metals. After going through the hardfacing process again the Quenching process is expected to further increase the hardness of the surface of the material. The material in this study was low carbon steel with 9 specimens, 1 raw material specimen, 4 specimens by cooling the Coolant and 4 specimens without treatment. Each is divided into electrodes coated with Chrome, Carbon, Chrome + Carbon. Based on the research results obtained, it is known that the addition of Carbon to low carbon steel that has been cooled by cooling shows the martensitic microstructure and produces the highest hardness of 348.98 VHN compared to the electrodes that are not treated. In specimens E-7018 without treatment showed microstructure of ferrite and produced the lowest hardness of 191.26 VHN.
Analysis of Cooling Load in Room GK1-103, Institut Teknologi Sumatera Mohd Zailani, Muhamad Iman Bin; Ahmad Zamri, Nur Alia Batrisyia Binti; Rajagukguk, Gabriel Xaverius Englando; Hafidz, Mochammad Januar; Wahyudi, Aldrian; Sitinjak, Jerniko; Silitonga, Dicky J.
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 11, No 2 (2025): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/fwl.v11i2.30227

Abstract

The cooling load, which refers to the amount of heat energy that must be removed to maintain a comfortable indoor environment, is affected by various factors such as external temperature, building design, occupancy levels, and internal heat sources. Accurate cooling load calculations help engineers and designers create systems that meet comfort demands without excessive energy consumption, aligning with ITERA's goals for sustainable development and environmental responsibility.
Experimental Study on the Effect of Air Flow Rate Variation on the Performance of a Three-Phase Airlift Pump With an Injector Angle of 15° Maulana, Rizki; Fajarningrum, Nurmala Dyah; Hayati, Nur; Saleh, Arif Rahman
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 11, No 2 (2025): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/fwl.v11i2.35498

Abstract

Rivers in Indonesia are heavily polluted, with the main source of pollution coming from industrial waste, including poorly managed mining activities. The airlift pump is used to lift liquid or sediment from a water reservoir that has a lower elevation through a vertical pipe that is partially submerged in the water. This research aims to determine the effect of air flow rate on the performance of the airlift pump during operation under three-phase flow conditions. The performance of the airlift pump is examined through several parameters: superficial velocity, effectiveness, efficiency, and flow patterns. In this study, a tank measuring 50x50x50 cm and a 2.54 m tall acrylic pipe are used as the riser to facilitate the lifting of three-phase flow to the separator component that separates the three phases located at the end of the riser. With a submergence ratio of ¾ h or 1.905 m and using variations of air flow rates of 30, 40, 50, and 60 LPM. The results of this research confirm that increasing air flow rate enhances superficial velocity in all three phases. At air flow rates of 30-50 LPM, the efficiency increases from 4.18 ×10-3 % and peaks at 5.14 ×10-3 %. At 60 LPM, it decreases to 4.88 ×10-3 %. The highest effectiveness reaches 1.281 at an air flow rate of 60 LPM. The optimal flow pattern occurs in slug flow and transitions towards churn flow.
The Effect of Rotational Speed, Draining Time, and Type of Cooking Oil on the Oil Extraction Efficiency of a Spinner Machine Purnama, Septya Agung; Usman, Mualifi; Fahrurozi, Muhammad; Muflihah, Nur
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 11, No 2 (2025): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/fwl.v11i2.35342

Abstract

This study aims to determine the effects of rotational speed, drying time, and type of cooking oil on the oil draining efficiency of a spinner machine. The main issue addressed is the high residual oil content in fried food products, which negatively affects product quality and consumer health. The research was conducted using a 3x3x2 factorial experimental design, involving three levels of rotational speed (1000, 1200, 1400 rpm), three levels of draining time (5, 7, 10 minutes), and two types of cooking oil (palm oil and coconut oil). Samples of crispy mushrooms were fried and then drained using a spinner machine. Data were analyzed using a completely randomized model ANOVA (Analysis of Variance). The results show that all factors (rotational speed, draining time, and oil type) and their interactions significantly affect the de-oiling efficiency (p < 0.05). The optimal combination was achieved at 1400 rpm, 10 minutes, and using coconut oil, resulting in the highest oil-draining value of 85.31 grams. This study provides technical recommendations for improving food production efficiency with lower oil content and better product quality.
Experimental Analysis of Water Column Height and Air Flow Rate Effects on Two-Phase Airlift Pump Performance Fidaroin, Arsyad Ni'am; Mujiarto, Sigit; Hayati, Nur; Saleh, Arif Rahman
FLYWHEEL : Jurnal Teknik Mesin Untirta Vol 11, No 2 (2025): October
Publisher : Universitas Sultan Ageng Tirtayasa

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62870/fwl.v11i2.35639

Abstract

This study experimentally investigates the effects of water column height and air flow rate on the performance of a two-phase airlift pump with a 15° injector angle. Two water column heights  and  and four air flow rates (30, 40, 50, and 60 LPM) were tested in a laboratory-scale setup. Efficiency was calculated using the Nicklin model, while effectiveness was determined based on the ratio of water to air mass flow rates. Flow patterns were recorded and analyzed using a high-speed camera. The results showed that increasing the water column height significantly improved both efficiency and effectiveness, with the highest values—12.270% and 2354.78, respectively achieved at  and 60 LPM. Flow pattern observations revealed that slug flow dominated at partial submergence, whereas churn flow became prevalent at full submergence with higher air flow rates. The findings demonstrate that optimizing submergence ratio, air flow rate, and injector configuration is essential for achieving high-performance and energy-efficient airlift pump operation.

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