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Jurnal Ilmiah Teknik Mesin
Published by Universitas Lampung
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Core Subject : Engineering,
Mechanical Engineering
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Articles 142 Documents
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Aplikasi Rencana Pemotongan Plat Menggunakan Sistem Pakar Ryan Muhriyana; Yanuar Burhanuddin; Achmad Yahya T Panuju
Jurnal Ilmiah Teknik Mesin Vol 1, No 2 (2013): Jurnal FEMA Vo.1 No.2 Tanggal 10 April 2013
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In each plate cutting, design is paramount in the cutting plan. Cutting plan was made to minimize costs, wages designers, reducing the lead time required to order and improve the accuracy of estimated production costs. To help address the difficulties in cutting plate, it needs to be an expert system application expertise, bringing together designers each cut plate. The system created is an expert system for plate cutting plan is done by designing a program with the cutting plate in accordance with the wishes of the user using Visual Basic programming language 6.0. Where in the making users create data base using microsoft acces then applied into Visual Basic 6.0. Although this application is simply to cut the plate arrives squares and rectangles only, but with this program engineer can determine the total and the rest of the plate to be cut before the plate was cut.Keywords: expert system, cutting plate, rest of plate cutting
PENGARUH PENAMBAHAN LIMBAH PADAT ABU TERBANG BATUBARA(FLY ASH) TERHADAP KEKUATAN TEKAN DAN POROSITAS GENTENG TANAH LIAT KABUPATEN PRINGSEWU Puji Febriyansyah; . Tarkono; . Zulhanif
Jurnal Ilmiah Teknik Mesin Vol 1, No 4 (2013)
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Fly ash, chemicallyis analumino-silicamineral containing Ca, K, and Na elements, fly ash has amoderate to high bonding capacity characteristic , and has acement-forming properties. In this study the authors use the industrial fly ash coal waste as an alternative mixture of tile manufacture. The tiles manufactured by mixing clay, sand, water and fly ash. Then smoothed with ekstuder machine and forming kuweh then aerate for 3 days, before do the dieing process . Tile dried for 4 days, then do fumigation for 12 hours and followed by burning process for 12 hours . Testing is done for press and porosity testing in order to determine the presence/absence of the influence of the addition of rice husk ash/fly ash to clay tile in the Pringsewu Region.The results showed that there is compressive strength and porosity change compared to tiles without a mixture of fly ash . The optimum value for testing tap and porosity testing obtained on the tile with a mixture composition of fly ash is 5% to the value of the average compressive strength of 11,042 kPa and the mean porosity is17.27 % . The minimum value for testing tap and porosity obtained on tile without fly ash mixed with the mean compressive strength of 8,393 kPa and the mean porosity is 21,92 %Keywords : clay tile, coal fly ash, silica (SiO2), compressive strength, porosity
Aplikasi Udara Dingin Vortex Tubepada Pembubutan Baja ST 41 Menggunakan Pahat HSS Henddy Purnomo; Gusri Akhyar Ibrahim; Ahmad Yahya TP
Jurnal Ilmiah Teknik Mesin Vol 2, No 2 (2014): Jurnal FEMA Vol.2 No.2 Tanggal 10 April 2014
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Pahat merupakan komponen utama dalam proses pemesinan selain mesin bubut dan benda kerja. Umur pahat merupakan suatu data pemesinan yang sangat penting dalam perencanaan pemesinan. Vortextube merupakan alat yang dapat memisahkan aliran udara yang bertekanan menjadi udara panas dan dingin. Dalam penelitian ini pengaruh kecepatan potong, gerak makan, dan kedalaman potong terhadap keausan pahat yang digunakan akan diteliti. Metode Taguchi digunakan menganalisa faktor yang paling berpengaruh signifikan terhadap keausan. Pada penelitian ini akan dianalisis secara kualitatif (grafik) dan kuantitatif (statistic) dengan metode analisa varian (ANOVA). Dalam penelitian ini, proses pembubutan menggunakan pahat HSS dan material benda kerja baja ST 41. Dalam proses pengujian, gerak makan (f) yang digunakan adalah 0,09 mm/rev, 0,12 mm/rev,0,18 mm/rev, sedangkan kecepatan potong (v) yang digunakan adalah 58,72 mm/min, 86,35 m/min, 113,25 m/min dan untuk kedalaman potong (a) 1,0 mm, 1,5 mm, 2,0 mm. Udara  dingin vortextube yang sudah ada dilakukan pada penelitian sebelumnya yaitu suhu 15º dan tekanan udara 5 bar/psi. Dari analisa varian  yang dilakukan, kecepatan potong memiliki pengaruh signifikan terhadap keausan pahat. Kondisi parameter pemesinan yang optimal diperoleh pada kecepatan potong (v): 58,72, gerak makan (f) 0,09 mm/rev dan kedalaman potong (a) : 1,0 mm dengan umur pahat mencapai 139 menit. Laju keausan tepi pahat semakin meningkat dengan bertambahnya kecepatan potong. Dari analisa  S/N ratio  diperoleh parameter pemesinan yang memiliki pengaruh signifikan terhadap keausan pahat adalah  kecepatan potong  dengan nilai kontribusi  = 0,024  karena tidak melebihi > 0,05. Kata Kunci : keausan pahat, Metode Taguchi, baja ST 41, pahat HSS, kecepatan potong
Cover Jurnal FEMA Vol.2 No.2 April Tahun 2014 Halaman Cover
Jurnal Ilmiah Teknik Mesin Vol 2, No 2 (2014): Jurnal FEMA Vol.2 No.2 Tanggal 10 April 2014
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Halaman Sampul Jurnal FEMA Vol.2 No.2 April 2014
PERILAKU CREEP PADA KOMPOSIT POLYESTER DENGAN SERAT KULIT BAMBU APUS (GIGANTOCHLOA APUS (J.A & J. H. SCHULTES) KURZ) M.Ikhsan Taufik; . Sugiyanto; . Zulhanif
Jurnal Ilmiah Teknik Mesin Vol 1, No 1 (2013)
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Bamboo is used as raw material wicker and crafts are emerging as a new solution for use as new materials that are more environmentally friendly and have better mechanical strength. Research by utilizing bamboo as reinforcement fibers and polyester resin matrix aims to determine the mechanical strength of the resulting composite merging the two. Bamboo fiber composites made with various volume fractions of 10%, 15% and 20% using polyester resin and catalyst MEKPO ratio 100:1. The composite is prepared by hand lay-up by using a glass as a mold. Bamboo fibers used as reinforcement composites, is expected to increase the tensile strength and creep strength of each variation. In addition to observing the microstructure using SEM (Scanning Electron Microscope) to determine the failure mechanisms that occur on the fracture surface.From this study the authors concluded that bamboo fiber composites have the potential for further development because the tensile test results are directly proportional to the addition of fiber to the highest tensile strength was 86.01 MPa at 20% volume fraction, whereas the average creep testing best time of 529.63 seconds on 10% volume fraction, the failure mechanism of the plates shown in SEM is a form of fiber breaking, pull out and de bonding.Keywords: Bamboo, composite, creep.
Utilization Of Fiber And Shell Particles Palm Oil As Substitute Materials In Producing Eternite Ceiling Dwi Kurniawan S; . Tarkono; Harnowo Supriadi
Jurnal Ilmiah Teknik Mesin Vol 1, No 3 (2013)
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Assessment of science and technology in the field of materials engineering and the development of  environmental issues require new breakthroughs in the provision of high quality materials and environmentally friendly. Nonmetallic materials Composite especially natural fibers that are more lightweight , malleable, corrosion resistance, low price and easy to obtain. research purposes to determine the  mechanical properties of composite fiber and palm shell particles by measuring tensile strength, hardness and bending. In this study, the materials used are such as cement, fiber and oil palm’s shell, and using tools such as mold, ruler, sieve, balance sheets, and others. Composite fibers arranged randomly on the variation of particle mass fraction of 40% coconut oil, 35% of particles and 5% palm fiber, 30% particles and 10% fiber and 25% palm oil and 15% of particles of oil palm fiber. Pull Testing  was conducted with  reference to DIN 50 125, flexure testing with standard DIN 1101.  Both tensile testing and flexural testing were conducted  to determine the mechanical properties of the composite . The highest value of flexure test  result is in the composite content of 25% particles and 15 % fiber particles is equal to 2:44 N/mm2 and  the lowest value of bending test  result is the composite content of  particles 40% of palm oil is equal to 1365 N/mm2. While for the tensile test results , the highest value is  in the composite content of 30% and 10% of particles of oil palm fiber at  0.479 N/mm2, and for  the lowest drag value  is on the particle content of 35% composite and 5 % palm fiber  at  0.15 N/mm2 . As for the highest value in hardness test is in the composite content of  30% and 10% of particles Fiber HRH palm of 36.5, and the lowest value is 26.5% HRH the composite contains of 35% particle and 5% palm fiber. Keywords: Composite, fiber and palm shell particles, mechanical strength, tensile test, hardness test  and bending test
Pembuatan Sistem Kendali Numerik untuk Pengerak Sistem Inspeksi Visi Bambang Sulaksana; Yanuar Burhanuddin; Ageng Sadnowo R
Jurnal Ilmiah Teknik Mesin Vol 2, No 1 (2014)
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Commonreasons for implementing automated vision inspection system has been discussed by previous researchers. Many advantages when compared to automated vision inspection of human visual inspection. Automated vision inspection system can work tirelessly, and has accuracy and consistent quality control. Vision inspection system can detect defects that are hard to find by the human visual. Without tools and can operate faster than the human visual. This research will use the software as mach3 CNC control system controls the computer, as the driving bipolar stepper motors, and motor driver IC that is used as a controller L297 and L298 stepper motors. Measuring instruments that are used for data retrieval using calipers. Testing is done by measuring the displacement of the desk and then compare the measured values with values that ruled on the computer simulation of translational motion as far as    1 cm, 2 cm, 3 cm, 4 cm, 5 cm, and 6 cm.From the testing that has been done on each axis movement values obtained average error as follows: on the x-axis value obtained the largest average error was 3%. Then the z axis has an average value of the largest error is 8.4%. Value of the compensation amount given step is 2 times the amount of an ideal step.Keywords: Software Mach3 CNC,  Driver L297 &  L298, Stepper Motor - bipolar.
KAJIAN EKSPERIMENTAL GAS CLEANER YANG DIMODIFIKASI UNTUK MENGEKSTRAK TAR DALAM PRODUCER GAS Candra Aditia Agustian; Indra Mamad Gandidi; Harmen Burhanuddin
Jurnal Ilmiah Teknik Mesin Vol 1, No 2 (2013): Jurnal FEMA Vo.1 No.2 Tanggal 10 April 2013
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Producer gas from biomass gasification consists of tar from pyrolysis process which is notdegradation thermal well before out from the reactor. In fact tar is a serious problem that must beconsidered in the process of gasification, especially for an internal combustion engineapplication.Gas cleaning system is one the methods to reduce the tarproduced in gasificationprocess. The research purpose which is to design a purify device for the producer gas which isintegrated and also to know the influence of gas speed and water debit towards tar getting asmeasurement research of IGCS. The research does by using reactor with diameter dimension 0,8 mand 1,5 m high. The result of this research getting the gas speed for the cyclone about 2,4 m/s andflow of water in venturi scrubber 3,3 l/min, collected tar is 12 gram with 66,67 % cyclone efficiencyand 10 gram with 44,44 % venturi scrubber efficiency. Meanwhile, rotary separator gas speedabout 2,6 m/s, it is able to reduce 10 gram tar with 55,56 % efficiency. The result from combinetesting show that the tar left in producer gas is only 210 mg/m3 with 94,4 % efficiency.Keywords : Gasifikasi Biomassa, Gascleaning, IGCS, Tar
PERANCANGAN BEJANA TEKAN (PRESSURE VESSEL) UNTUK PENGOLAHAN LIMBAH KELAPA SAWIT DENGAN VARIABEL KAPASITAS PRODUKSI 10.000 TON/BULAN Meylia Rodiawati; A.Yudi Eka Risano; Ahmad Su'udi
Jurnal Ilmiah Teknik Mesin Vol 1, No 4 (2013)
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Kelapa sawit adalah tumbuhan industri penghasil minyak yang dapat dikonsumsi maupun minyak industri. Bagaimanapun pengolahan kelapa sawit akan menghasilkan limbah. Lebih lanjut, diketahui bahwa limbah tersebut berpotensi sebagai sumber biomassa untuk dikonversikan menjadi biodiesel yang salah satu tahapannya ialah perebusan. Kemudian, proses perebusan yang umum diaplikasikan ialah menggunakan bejana tekan sederhana yang kekuatan dan kapasitasnya terbatas sehingga berimplikasi pada hasil produksi yang tidak maksimal. Oleh sebab itu, penting  untuk merancang bejana tekan untuk pengolahan limbah kelapa sawit sesuai spesifikasi yang diperlukan. Tujuan dari penelitian ini adalah menghitung dan menentukan dimensi bejana tekan untuk menampung 10.000 Ton limbah kelapa sawit / bulan dan mengetahui tegangan yang terjadi pada bejana tekan pada saat pengolahan limbah kelapa sawit. Perancangan dilakukan dengan menentukan jenis bejana tekan yang akan dipakai kemudian melakukan perhitungan dan penentuan diameter bejana, jenis material, jenis shell, nozlle, lifting lug dan head, ketebalan tiap komponen, stress maksimum yang terjadi tiap komponen dan menggambar desain menggunakan software CAD. Hasil dari penelitian menunjukkan bahwa dimensi yang sesuai dengan spesifikasi yang diperlukan adalah bejana tekan berdiameter 3,82 m dan panjangnya 30 m. Kemudian tebal shell 3/8" (0,009525m), head tipe torispherical dengan tebal 0,5" (0,0127m), pipa nozzle 16" schedule 20 dengan ketebalan dinding pipa 7,9248mm, pipa manhole NPS 24 SCH 20 dengan ketebalan dinding pipa  manhole 9,525mm. Setelah dilakukan perhitungan tegangan longitudinal diperoleh nilai sebesar 29,4 MPa, tegangan circumferential  58,9 MPa dan tegangan total yang terjadi akibat termal Tegangan ini jika dibandingkan dengan tegangan ijinnya sebesar 174,8 MPa maka tegangan yang terjadi masih dalam kondisi aman. Kata kunci: Limbah kelapa sawit, Bejana Tekan (pressure vessel), ASME Section VIII Div.1, Shell,Head, Nozzle, Manhole.
PERILAKU KOROSI PANAS BAJA AISI 4130 PADA TEMPERATUR 750 O C DALAM LINGKUNGAN ATMOSFER YANG MENGANDUNG KLOR DAN SULFUR Muhammad Ihsan Yusuf
Jurnal Ilmiah Teknik Mesin Vol 2, No 2 (2014): Jurnal FEMA Vol.2 No.2 Tanggal 10 April 2014
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Steel is the main material of an industry. In a world of steel metallurgy has a character different from the microstructure to mechanical properties. It is therefore very important to know well the character of a steel that can be used as needed. If it is not appropriate in selecting a material, there will be a failure. In this study the oxidation testing AISI 4130 steel at a temperature of 750 C in NaCl/Na2SO4 environment. Tests performed to see the length of time gain against corrosion, and oxidation product analyzes performed by the method of   X-RD, SEM/EDS and OM. These results indicate that the oxide formed shows : Fe2O3, Fe3O4, FeO, and Cr2O , the steel surface is almost the same for all the specimens were oxidized in a different environment. The existence of deposits of NaCl and Na2SO4  deposits on the surface of AISI 4130 steel can accelerate the oxidation process at high temperature. The existence of chlorine gas and sulfur gas in the atmosphere causing the surface layers of AISI 4130 steel is oxidized more rapidly than those occurring in ordinary air environment. Damage to the surface layer of AISI 4130 steel is exacerbated by the growth of iron rich oxide   (Fe2O3) on the protective layer. Formation is accelerated by reaction Fe  and FeOCr2O3  formation on AISI 4130 steel with a deposit of NaCl and Na2SO4  deposits.Keywords: Steel AISI 4130, NaCl deposit,  Na2SO4,  deposits, Fe2O3

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