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All Journal Sinergi Jurnal Ilmiah Teknik Mesin JIEMS (Journal of Industrial Engineering and Management Systems) JSI (Jurnal sistem Informasi) Universitas Suryadarma JURNAL KAJIAN TEKNIK MESIN Jurnal Optimalisasi Jurnal Mekanova : Mekanikal, Inovasi dan Teknologi Journal of Industrial and Engineering System Jurnal ABDIMAS (Pengabdian kepada Masyarakat) UBJ Jurnal Polimesin Metalik: Jurnal Manufaktur, Energi, Material Teknik
Sinaga, Zulkani
Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya
Aerospace Engineering Humanities Automotive Engineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Materials Science & Nanotechnology Mechanical Engineering Social Sciences Transportation

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Journal : journal of industrial and engineering system

 1 
ANALISIS TOTAL PRODUCTIVE MAINTENANCE GUNA MENINGKATKAN PRODUKTIVITAS MESIN EKSTRUSI TYPE 2500 MENGGUNAKAN METODE OVERALL EQUIPMENT EFFECTIVENESS (OEE) Zulkani Sinaga Zul
Journal of Industrial and Engineering System Vol. 3 No. 1 (2022): Juni 2022
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31599/jies.v3i1.1127

Abstract

Perusahaan industri manufaktur selalu dihadapkan dengan permasalahan produktivitas, kualitas dan pengiriman sebagaimana tuntutan dari pelanggan, PT. XYZ bergerak dalam bidang manufaktur membuat berbagai produk profil aluminium selama periode tahun 2020 perusahaan mengalami downtime mesin ekstrusi type 2500 sebesar 9807 menit melebihi standar dari perusahaan yaitu 7800 menit dalam setahun, hal tersebut merupakan salah satu penyebab terjadi penurunan produksi. Penelitian ini bertujuan untuk mengetahui efektivitas mesin menggunakan metode OEE (overall equipment effectiveness), untuk meningkatkan produktivitas mesin ekstrusi type 2500 dari hasil analisa six big losses dapat mengidentifikasi penyebab masalah utama downtime mesin ekstrusi type 2500. Hasil penelitian menunjukkan bahwa dari pengukuran overall equipment effectiveness diperoleh presentasi rata-rata Avaibility Ratio sebesar 92,24%, Performance Ratio sebesar 49,56% dan Quality Rate sebesar 99,72% sehingga nilai rata-rata overall equipment effectiveness sebesar 45.61% dimana nilai ini masih dibawah standar rata – rata nilai ideal overall equipment effectiveness yaitu 85%. Hasil pengukuran six big losses diperoleh hasil nilai downtime: equipment failure losses 3.81%, setup and adjusment losses 3.95%, speed losses: idle and minor stoppage 3.03%, reduce speed losses 46.51%, quality losses:defect losses 0.13%, reduced yield 0%, dari data tersebut diketahui penyebab masalah utama pada bagian speed losses dengan kerugian tertinggi pada reduce speed losses sebesar 46,51%.                  
Analisa Total Productive Maintenance Guna Meningkatkan Produktivitas Mesin Ekstrusi Type 2500 Menggunakan Metode Overall Equipment Effectiveness (OEE) Muhazir, Achmad; Sinaga, Zulkani; Pratama, Gusti Andhika Aji
Journal of Industrial and Engineering System Vol. 3 No. 1 (2022): Juni 2022
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Bhayangkara Jakarta Raya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31599/68mx5c27

Abstract

Manufacturing industry companies are always faced with productivity, quality and delivery problems as demanded from customers, PT. XYZ is engaged in manufacturing various aluminum profile products during the 2020 period, the company experienced a type 2500 extrusion machine downtime of 9807 minutes, exceeding the company's standard of 7800 minutes a year, this is one of the causes of a decline in production. This study aims to determine the effectiveness of the machine using the OEE (overall equipment effectiveness) method, to increase the productivity of the type 2500 extrusion machine from the results of the six big losses analysis to identify the main cause of the downtime of the type 2500 extrusion machine. The results show that the overall equipment effectiveness measurement is obtained the average Avaibility Ratio presentation is 92.24%, Performance Ratio is 49.56% and Quality Rate is 99.72% so that the average overall equipment effectiveness value is 45.61% where this value is still below the average ideal value overall equipment effectiveness is 85%. The results of the measurement of six big losses obtained the results of downtime values: equipment failure losses 3.81%, setup and adjustment losses 3.95%, speed losses: idle and minor stoppage 3.03%, reduce speed losses 46.51%, quality losses: defect losses 0.13%, reduced yield 0% , from these data it is known that the main problem is in the speed losses section with the highest loss in reduce speed losses of 46.51%. The factors that dominate the main cause of downtime for the 2500 extrusion machine are log heater, puller, dummi block, loader, finish cut saw, stem, and table.
Co-Authors Achmad Muhajir Achmad Muhazir Adi, Farhan Indra Pratama Ahmad Nurwibowo Amalia, Risti Ardi Arya Yusanto Aryan, Fajar Dwi Aveline, Malita Dewi, Deby Cika Fadhlurrohman, Zain Fauzan, Gufron Hael G, M. Habib Hartono, Rudi Helena Sitorus, Helena Hermawan, Ridwan Catur Illahi, Firman Ismail, Muhamad Ikhtiar Raihan Joniwarta Kawi, Ronny Octoriza Mefia, Dinda Mochamad Ardan Muhamad Ilham Fuadi Muhammad Arifin Muhazi, Achmad Muhazir, Achmad Muhendra, Rifki Muzakkir Muzakkir Noe’man, Achmad Nugraha, Naufal Pradana, Satria Wahyu Pratama, Gusti Andhika Aji Priana, Rafifah Bunga Putra, Afgan Sandy Putra, Hanifsa Rudi Hartono Rukmayadi, Dede Saputra, Dias Cahya Sarifuddin Sarifuddin Septiadi, Resky Dwi Sinaga, Jhonni Solihin Solihin Solihin Solihin Syaiful Islam Tri Maryanto Turseno, Andi Widyantoro, Murwan Zaenal Abidin