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All Journal Jurnal Teknik Journal of Mechanical Engineering Science and Technology Sungkai Journal of Mechanical Engineering, Science, and Innovation Journal of Mechanical and Electrical Technology Nusantara of Engineering (NOE) Asas wa Tandhim: Jurnal Hukum, Pendidikan, dan Sosial Keagamaan Lentera
Yahya Zakaria
Mechanical Engineering Department, Univesitas Negeri Malang
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Comparative Structural Performance Evaluation of Modified Stopper Mounting Designs in Conveyor Systems Using Finite Element Simulation Hendriani, Maulidia; Andoko, Andoko; Prasetya, Riduwan; Zakaria, Yahya
Journal of Mechanical Engineering, Science, and Innovation Vol 6, No 1 (2026): (April)(On Progress)
Publisher : Institut Teknologi Adhi Tama Surabaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31284/j.jmesi.2026.v6i1.8501

Abstract

This study investigates the structural performance of three stopper mounting designs for conveyor systems using finite element simulations in ANSYS Workbench. The analysis was conducted using a static structural method, where a vertical downward load of 103.43 N converted from the total weight of the stopper was applied to the structure, and fixed support boundary conditions were assigned at the mounting base. We compared the original design with two modified versions, including one reinforced with stiffening ribs. We evaluated each model under static loads by measuring total deformation, equivalent stress, elastic strain, and safety factor. Compared to the original design, MD 1 reduced total deformation by 88.42%, elastic strain by 53.04%, and equivalent stress by 30.72%, while increasing the safety factor by 0.94%. These improvements were achieved without significantly increasing material usage. The addition of stiffening ribs effectively directed internal forces, stabilized stress zones, and enhanced structural resilience. The original design, while functional, exhibited high deformation and uneven stress distribution that limited its suitability for precision-dependent operations. Reinforcing the geometry proved essential in achieving better mechanical performance and durability. This validates the use of local structural enhancement as a key strategy in mechanical design. The findings contribute to automation system development by highlighting the importance of local reinforcement in precision-oriented automation components.
Co-Authors Agasta, Dwi Damara Andoko Andoko, Andoko Anjarwati, Prasasti Pambayun Anwar Johari Away, Sischa Febriani Yamesa Dewi Izzatus Tsamroh Hendriani, Maulidia Ikhsan Gunawan Irawan, Rayyan Wafi Mahfudi Sahli Subandi Merita Indrawati, Elsanda Nandang Mufti Prasetya, Riduwan Putra, Agus Dwi Rr. Poppy Puspitasari Samsudin Anis Sukarni Sukarni Tri Prasetyo Sari, Kartika Rahayu Wibowo, Fadhil Yayi Febdia Pradani Zai, Novel Herman Jaya