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SEM Analysis of UHMWPE for Biomedical Application Wahyu Dwi Lestari; Luluk Edahwati; Tria Puspa Sari; Ndaru Adyono; Novel Karaman
Biomedical and Mechanical Engineering Journal (BIOMEJ) Vol. 1 No. 1 (2021): BIOMEJ
Publisher : Mechanical Engineering Department at Universitas Pembangunan Nasional "Veteran" Jawa Timur

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The objective of this study is to investigate the wear mechanism of UHMWPE acetabular liner. There were three samples of acetabular liner with variations without crosslink, with crosslink doses of 50 kGy and 100 kGy which were subjected to a wear testing process. The wear test was carried out using a Tribometer wear testing machine with a total of 30,000 cycles and a load of 800N. Microstructure analysis was performed using scanning electron microscopy (SEM). The results show that the surface of the UHMWPE acetabular liner with the crosslink treatment is smoother than the untreated one. This shows that UHMWPE with crosslink treatment has a lower wear rate, where the greater the crosslink dose the lower the wear rate. The wear mechanism that occurs in this study is the third body abrasion which leads to adhesive wear.

Perancangan Mesin Pengupas dan Pemarut Batang Ubi Kayu: Konsep Rancangan Mesin Novel Karaman; Ndaru Adyono; Tria Puspa Sari; Luluk Edahwati; Wahyu Dwi Lestari
Biomedical and Mechanical Engineering Journal (BIOMEJ) Vol. 1 No. 1 (2021): BIOMEJ
Publisher : Mechanical Engineering Department at Universitas Pembangunan Nasional "Veteran" Jawa Timur

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Indonesia negara penghasil ubi kayu terbesar ke lima di dunia dimana produksi ubi kayu Nasional per tahun mencapai 23 juta ton. Disisi lain terdapat limbah organik berupa batang ubi kayu dengan potensi pemanfaatan kandungan alpha-selulosa batang yang besar. Alpha-selulosa merupakan bahan dari biomass yang sangat dibutuhkan dalam bidang industri maupun sumber energi yang terbarukan. Alpha-sellulose yang berkualitas tinggi dihasilkan dari serat batang ubi kayu yang telah dipisahkan bagian kulit luarnya. Penelitian dalam perancangan mesin yang mampu memproses pengupasan dan pemarutan batang ubi kayu secara bersamaan sangatlah berpotensi meningkatkan produktivitas pembuatan bahan baku Alpha-selulosa untuk kebutuhan industri. Perancangan purwarupa mesin pengupas dan pemarut batang ubi kayu menggunakan pendekatan elemen mesin diharapkan menghasilkan rancangan mesin yang memiliki spesifikasi motor penggerak utama 3 phase kapasitas 0,5 HP dengan putaran 1400 rpm yang terdiri dari 2 transmisi berupa pulley dan transmisi gear box ratio 60.

Analysis of Air Flow Rate in Bulkhead Reactors on Struvite Mineral Luluk Edahwati; S Sutiyono; Suprihatin
BIOMEJ Vol. 2 No. 1 (2022): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Struvite is a white crystalline chemical known as magnesium ammonium phosphorus hexahydrate (MgNH4PO4.6H2O). Struvite is soluble in acidic conditions and slightly soluble in neutral and alkaline conditions. In industry, struvite is known as scale in pipes. Urinary stones can be called struvite because struvite crystals can form easily in the urine of animals and humans infected with ammonia organisms produced in the urine. Struvite can potentially be formed by alkaline urine and high magnesium excretion due to a high magnesium plant- based diet. The formation of struvite minerals is carried out in an insulated reactor by mixing a solution of MgCl2, NH4OH, and H3PO4 in a ratio of 1:1:1. The treatment of struvite mineral formation was carried out with a feed inlet rate of 35 ml/minute, the temperature at the reactor was carried out at 30oC while the intake air rate was carried out in the range of 0.25-1.25 liters/min. The pH of the solution was kept at a value of 9. The process was carried out until a steady state was reached. The formation of struvite minerals using an insulated column reactor was obtained at conditions of pH 9, operating temperature of 30oC and air rate of 1.25L/min.

Analysis of effect Magnesium Ammonium Phospate (MAP) Concentration on Struvite Morphology in A Vertical Reactor Luluk Edahwati; Sutiyono; Atika Andini; Wahyu Dwi Lestari; Tria Puspa Sari; Ndaru Adyono; Novel Karaman
BIOMEJ Vol. 1 No. 1 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Struvite was a white crystal known as Magnesium Ammonium Phosphate Hexahydrate (MgNH4PO4.6H2O). In industry, struvite was found in the pipes crust which the hot fluid through passes. Struvite is often used as fertilizer because it contains phosphate content. The one of benefits of struvite crystals is slow release fertilizer, so it can be more durable, which is good for the growth of the plants. The Precipitation technology is currently one of the most widely applied technologies in struvite formation. The process of forming struvite is carried out by using a vertical reactor. The process started by mixing the equimolar solutions of MgCl2, NH4OH, and H3PO4 with a concentration ratio of 1: 1: 1 and 1: 1: 2. Theprocess was carried out with the condition at the 30°C while the air inlet rate was 1.25 liters/min. The pH of the solution is pH 9 and controlled using NaOH solution. The process was carried out in the steady state condition. Then the solution was filtered and solid was dried at room temperature for 48 hours. From this study, the concentration ratio of 1:1:2 was obtained the best of struvite compared to the others ratio. The solid was analyzed by using the SEM-EDX instrument. The morphology of struvite was formed an irregular pyramid like crystal or commonly referred to as an authorhombic shape.

SEM Analysis of UHMWPE for Biomedical Application Wahyu Dwi Lestari; Luluk Edahwati; Tria Puspa Sari; Ndaru Adyono; Novel Karaman
BIOMEJ Vol. 1 No. 1 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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The objective of this study is to investigate the wear mechanism of UHMWPE acetabular liner. There were three samples of acetabular liner with variations without crosslink, with crosslink doses of 50 kGy and 100 kGy which were subjected to a wear testing process. The wear test was carried out using a Tribometer wear testing machine with a total of 30,000 cycles and a load of 800N. Microstructure analysis was performed using scanning electron microscopy (SEM). The results show that the surface of the UHMWPE acetabular liner with the crosslink treatment is smoother than the untreated one. This shows that UHMWPE with crosslink treatment has a lower wear rate, where the greater the crosslink dose the lower the wear rate. The wear mechanism that occurs in this study is the third body abrasion which leads to adhesive wear.

Perancangan Mesin Pengupas dan Pemarus Batang Ubi Kayu: Konsep Rancangan Mesin Novel Karaman; Ndaru Adyono; Tria Puspa Sari; Luluk Edahwati; Wahyu Dwi Lestari Edahwati
BIOMEJ Vol. 1 No. 1 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Indonesia is the fifth largest cassava-producing country, where the national cassava production per year reaches 23 million tons. On the other hand, the organic waste in the form of cassava stems with the potential to use a large alpha-cellulose stem content. Alpha-cellulose is a much-needed biomass material in the field of industry and renewable energy sources. Highquality alpha-cellulose is produced from cassava stem fibers that have separated the outer shell. Research in the design of machines capable of processing stripping and sequencing cassava stems simultaneously has the potential to increase the productivity of making Alpha-cellulose raw materials for industrial needs. The prototype design peeling machine and a cassava rod pucker using the engine element approach is expected to produce an engine design that has the specification of a 0.5 HP 3-phase main drive motor with a 1400 rpm rotation consisting of 2 pulley transmissions and a gearbox ratio of 60.

Mini Factory Laboratory from Technology Reverse Engineering Ballet Reactors in Struvite Formation Luluk Edahwati; Sutiyono; Wahyu Dwi Lestari Edahwati; Radissa Dzaky Issafira; Wiliandi Saputro; Ahmad Khairul Faizin; Ndaru Adyono; Tria Puspa Sari
BIOMEJ Vol. 1 No. 2 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Reverse Engineering (RE) can be interpreted as procedures and processes in dismantling an object to find out the materials, working methods, or technology used so that the object can function properly. Design activities using the reverse engineering concept make it easier for students to understand product specifications, product advantages and disadvantages, product production processes and production cost estimates before designing new products. The laboratory is one place that can be used to carry out the reverse engineering process. The bulkhead reactor is an alternative to the stirred tank reactor with the aim that the resulting product is maximized both in terms of quantity and morphology or shape of the material. The benefit of disassembling this product is as a first step in understanding the concept of reverse engineering in the task of designing machines or tools. From the results of the study, it was found that the formation of struvite occurred at pH 9 using an air flow rate of 1 l/minute.

Non-Premixed Combustion Simulation with Variation of Swirl Burner Slope using Turbulence Modeling K-ɛ Radissa Dzaky Issafira; Widya Wijayanti; Luluk Edahwati; Wahyu Dwi Lestari Edahwati; Wiliandi Saputro; Ahmad Khairul Faizin; Ndaru Adyono; Tria Puspa Sari
BIOMEJ Vol. 1 No. 2 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Combustion is a very complex matter. Therefore, we need to know the phenomenon that occur in combustion apart from the temperature distribution. This research uses quasi-research. The background in using quasi-experimental is because it has advantages in data collection. Moreover, the phenomena that occur in more detailed research by means of a numerical approach could also be observed. This research was conducted with an approach (simulation) of diffusion combustion using methane (CH4) fuel and air containing 29% oxygen (O2), 71% nitrogen (N2) and the addition of swirl in the air ducts. k-ɛ turbulence modeling was aaplied in this somulation. This variation of the fuel velocities are 3 m/s, 5 m/s, 7 m/s, where the air velocity was varied for 3 m/s, 5 m/s, 7m/s. In this simulation, room pressure of 1 atm was applied for the surrounding. The results showed that, the greater the angle of inclination of the swirl burner, the shorter the flame. And on the variation of fuel velocity, we get the result that the higher fuel velocity, increase fire height; however, the temperature of the fire height will decrease.

Manufacturing Acetabular Liner UHMWPE using CNC Milling Wahyu Dwi Lestari Edahwati; Luluk Edahwati; Radissa Dzaky Issafira; Wiliandi Saputro; Ahmad Khairul Faizin; Ndaru Adyono; Tria Puspa Sari
BIOMEJ Vol. 1 No. 2 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Ultra High Molecular Weight Polyethylene (UHMWPE) is a biomedical polymer that is useful in the orthopedic field as a bearing component in artificial hip joints. In general, these polymers pair up and rub against each other with metallic biomaterials, namely 316L stainless steel, cobalt chromium (CoCr) and titanium, which can cause material wear problems. One way to increase the wear resistance of UHMWPE is through the manufacturing process. The purpose of this research is to manufacture acetabular liner products using a CNC milling machine to obtain high surface quality and dimensional accuracy. The CNC milling machine used is the type of YCM 1020 EV 20. The manufactured specimen is then measured for roughness and dimensional accuracy. Based on the measurement results, it is found that the acetabular liner specimens from the CNC milling process are still in accordance with the standard ASTM standard (F 2033-12).

The Solid-Liquid Mass Transfer Analysis for Delignification Process of Coffee Husk in Stirred Reactor Atika Andini; Luluk Edahwati; S D Nurherdiana
BIOMEJ Vol. 1 No. 2 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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The delignification process using the organosolv method is a process of removing lignin content by using organic solvents (such as ethanol). In this study, mass transfer analysis was used to determine the mass transfer coefficient of the delignification process of coffee husk. The first process was incubation process by using white rot fungi (Phanerochaete chrysosporium )in the coffee husk biomass, then followed by hydrolyzed process by using citric acid as a organosolv solvent. The delignification process were carried out under a conditions of temperature 50°C, solvent or etanol concentration 25%, speed range (500-700 rpm) and stirring time (1-4 hours with the gradient of 0,5 hours). The mass transfer effect was determined for different speed range and stirring time. From this research, the result of the mass transfer coefficient has range of 0.064/s – 0.46/s. The increasing of stirring time will affect to the mass transfer coefficient, which is also increasingly depend on the stirring time.

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