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Journal : PELS (Procedia of Engineering and Life Science)

Tube Blockage Solutions for Industrial Heat Exchangers Ferdiansyah, Faris; Firdaus, Rachmat
Procedia of Engineering and Life Science Vol 7 (2024): Proceedings of the 7th Seminar Nasional Sains 2024
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v7i0.1528

Abstract

This study investigates the root causes of blockages in heat exchanger tubes and proposes effective mitigation strategies. Industrial heat exchangers face recurrent challenges from tube blockages, impairing operational efficiency. Through a combination of experimental analysis, computational modeling, and data-driven approaches, the research identifies the role of contaminants in causing pressure drops and outlines targeted maintenance protocols. Findings underscore the significance of proactive measures in optimizing heat exchange processes, offering valuable insights for enhancing system performance across diverse industrial applications. Highlights: Tube blockages disrupt production efficiency. Pressure drop due to blockages affects system performance. Analysis needed for prevention measures. Keywords: Production Process, Blockage, Exchangere
Transforming Industry Through Hydraulic Solutions, Enhancing Productivity Sari, Ghulam Muhammad Abdu; Firdaus, Rachmat
Procedia of Engineering and Life Science Vol 7 (2024): Proceedings of the 7th Seminar Nasional Sains 2024
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v7i0.1529

Abstract

This study investigates the workings of such systems in Indonesia, focusing on the flow and pressurization of oil from reservoirs through pumps to working cylinders. Hydraulic systems are crucial in transforming oil fluid pressure into mechanical work, particularly in injection molding machines. Findings indicate that the pump's ability to convert and transmit mechanical energy effectively is pivotal in enhancing machine efficiency. These insights highlight potential areas for improvement in system design and operation, suggesting that optimizing filtration and pressurization could significantly boost industrial productivity and sustainability. Highlights: Hydraulic systems in Indonesia studied for oil flow and pressurization. Pump efficiency crucial for enhancing machine productivity. Optimization of filtration and pressurization can boost industrial sustainability. Keywords: Hydraulic System, Injection Molding Machine, System Works
Identifying Causes of Pressure Drop in Heat Exchanger E-204 Fernanda, Ardhi Shefta; Firdaus, Rachmat
Procedia of Engineering and Life Science Vol 7 (2024): Proceedings of the 7th Seminar Nasional Sains 2024
Publisher : Universitas Muhammadiyah Sidoarjo

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21070/pels.v7i0.1566

Abstract

This study investigates the efficacy of preventive maintenance measures on the E-204 Plate Heat Exchanger (PHE) to mitigate pressure drop issues affecting production efficiency and operational costs in the petrochemical industry. The research identifies gasket leaks and plate blockages as primary contributors, attributed to wear and dirt deposits. Through periodic inspections, gasket replacements, and mechanical and chemical cleaning, maintenance interventions were executed. Results demonstrate a significant reduction in gasket blockages and leaks, leading to improved fluid flow and operational efficiency. The findings underscore the importance of regular preventive maintenance in ensuring optimal PHE performance and cost-effective operations. Highlight : Maintenance Intervention: Periodic inspections, gasket replacements, and mechanical and chemical cleaning were implemented to address gasket leaks and plate blockages. Enhanced Efficiency: The study resulted in a significant reduction in gasket blockages and leaks, leading to improved fluid flow and operational efficiency. Implications for Industry: Regular preventive maintenance is crucial for optimal performance and cost-effective operations in petrochemical production processes. Keywords: Plate Heat Exchanger, Preventive Maintenance, Efficiency Improvement, Gasket Leaks, Petrochemical Industry