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Journal : INVENTORY : Industrial Vocational E-Journal On Agroindustry

Analisis Peningkatan Kualitas Air Minum Dalam Kemasan Menggunakan Integrasi Six Sigma dan Failure Mode and Effect Analysis Hakim, M. Hanifuddin; Ramadani, Noviana Rina; Wirakusuma, Kadex Widhy
INVENTORY: Industrial Vocational E-Journal On Agroindustry Vol 5, No 2: December 2024
Publisher : Politeknik ATI Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52759/inventory.v5i2.202

Abstract

PT. UMSurya Bina Bangsa is a company engaged in the production of Bottled Drinking Water (AMDK). The products produced by PT. UMSurya Bina Bangsa include Suli 5 in 120 ml and 240 ml sizes, as well as S-Five in 330 ml and 600 ml sizes. The issues faced by PT. UMSurya Bina Bangsa include Defects such as dented bottles and broken caps. The aim of this study is to improve the quality of bottled water products. The author of this study uses the integration of Six Sigma and Failure Mode and Effect Analysis (FMEA) methods to improve product quality. Based on the research results, the Root Cause Analysis (RCA) indicates that the majority of product Defects are caused by operator inaccuracy and the use of low-quality materials. Failure Mode and Effect Analysis (FMEA) results show that the highest RPN is caused by the bottle cap pressing process. From the Measure phase, sigma level calculations show a sigma value of 2.10 with a DPMO of 36,041. Improvement recommendations include creating racks for bottle caps to reduce Defects in broken caps, and adding dividers for bottles to prevent crushing while on the conveyor. From the estimated calculations, after implementing the improvement recommendations, the sigma level is expected to increase from 2.10 to 2.54.
Pendekatan Metode ISMO Dalam Menyusun Penjadwalan Perawatan Gearbox dan Rantai Pengangkut Ore Departemen Circular Sintering PT. IRNC Wirakusuma, Kadex Widhy; Purba, Ari Pranata Primisa; Muhammad, Katon
INVENTORY: Industrial Vocational E-Journal On Agroindustry Vol. 4 No. 1 (2023)
Publisher : Politeknik ATI Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52759/inventory.v4i1.110

Abstract

PT. IRNC is a company that operates in the smelter industry. One of the company's production processes is to produce and distribute raw materials in the form of wet Ore into iron and steel products. The distribution of raw materials in this company is continuously ongoing, leading to frequent failures in the functions of the gearbox and the chain of transportation of mineral raw materials. The company has a bustling machine activity but is not associated with the preventive maintenance activities of the machine. One of the activities that can solve the maintenance problem is scheduling preventative maintenance activities and periodic repairs to the gearbox and chain carrier of raw materials. Preventive maintenance is the maintenance activity on the machine which has the purpose of preventing the occurrence of damage, or the maintenance method for the machine planned for the prevention to extend the life of the machine as well as to avoid the failure of function on the machinery that may occur during the production process. This research aims to provide recommendations for scheduled maintenance of the machine with a preventive maintenance approach with the ISMO Method. The results of the research carried out based on the type of work performed inspection (I) and small repair (S) obtained results respectively for gearbox 13 times inspections (I), and 21 times small repairs (S), while for the chain of transportation of Ore 8 times inspection and four times small reparations, and the number of workers involved 21 people, with the total labor costs of Rp—863,820 million per year.
Analisis Peningkatan Kualitas Air Minum Dalam Kemasan Menggunakan Integrasi Six Sigma dan Failure Mode and Effect Analysis Hakim, M. Hanifuddin; Ramadani, Noviana Rina; Wirakusuma, Kadex Widhy
INVENTORY: Industrial Vocational E-Journal On Agroindustry Vol. 5 No. 2 (2024)
Publisher : Politeknik ATI Padang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52759/inventory.v5i2.202

Abstract

PT. UMSurya Bina Bangsa is a company engaged in the production of Bottled Drinking Water (AMDK). The products produced by PT. UMSurya Bina Bangsa include Suli 5 in 120 ml and 240 ml sizes, as well as S-Five in 330 ml and 600 ml sizes. The issues faced by PT. UMSurya Bina Bangsa include Defects such as dented bottles and broken caps. The aim of this study is to improve the quality of bottled water products. The author of this study uses the integration of Six Sigma and Failure Mode and Effect Analysis (FMEA) methods to improve product quality. Based on the research results, the Root Cause Analysis (RCA) indicates that the majority of product Defects are caused by operator inaccuracy and the use of low-quality materials. Failure Mode and Effect Analysis (FMEA) results show that the highest RPN is caused by the bottle cap pressing process. From the Measure phase, sigma level calculations show a sigma value of 2.10 with a DPMO of 36,041. Improvement recommendations include creating racks for bottle caps to reduce Defects in broken caps, and adding dividers for bottles to prevent crushing while on the conveyor. From the estimated calculations, after implementing the improvement recommendations, the sigma level is expected to increase from 2.10 to 2.54.