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All Journal AUSTENIT JST ( Jurnal Sains Terapan ) JTT (Jurnal Teknologi Terpadu) Jurnal Teknovasi : Jurnal Teknik dan Inovasi Mesin Otomotif, Komputer, Industri dan Elektronika Jurnal Serambi Engineering Jurnal Teknologi Terapan JURNAL CRANKSHAFT Jurnal Teknik Mesin Indonesia Abdimas Universal Majamecha G-Tech : Jurnal Teknologi Terapan Jurnal Mekanik Terapan PIKAT AMMA : Jurnal Pengabdian Masyarakat
Haryono, Hadhimas Dwi
Institut Teknologi Kalimantan
Aerospace Engineering Agriculture, Biological Sciences & Forestry Humanities Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Chemistry Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Materials Science & Nanotechnology Mathematics Mechanical Engineering Nursing Social Sciences Other

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Journal : AUSTENIT

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Analisis Efektivitas Forklift 5 Ton Di PT XYZ Dengan Metode Overall Equipment Effectiveness Julian, Lindra Rahmad Rizqi; Manta, Faisal; Radyantho, Kholiq Deliasgarin; Haryono, Hadhimas Dwi; Sujana, I Made Ivan Cakra
AUSTENIT Vol. 17 No. 2 (2025): AUSTENIT: Oktober 2025
Publisher : Politeknik Negeri Sriwijaya, Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.53893/austenit.v17i2.11056

Abstract

Forklifts play a vital role in ensuring the smooth production and distribution of materials in industrial environments. The effectiveness of forklift operation significantly influences productivity, particularly in the oil and gas sector, which demands high punctuality and efficiency. This study aims to analyze the operational effectiveness of a 5-ton forklift at PT XYZ by applying the Overall Equipment Effectiveness (OEE) method, which consists of three main components: availability, performance, and quality. In addition, the six big losses approach is used to identify the primary sources of inefficiency. The results show that the highest OEE value was recorded in June at 91.04% (availability 94.24%, performance 96.60%, and quality 100%), while the lowest was in July at 82.20%, falling below the world-class OEE benchmark of 85%. Fishbone diagram analysis indicates that idle and minor losses are the largest contributors, accounting for 61.9% of the total losses. These are mainly caused by human factors, such as low work discipline, insufficient operator skills in executing standard procedures, irregular work methods, and the absence of a real-time system for recording and reporting minor disturbances. Other supporting factors include limited direct supervision, excessive workload, and non-optimal preventive maintenance schedules. To address these issues, the study recommends improvements such as regular operator training, clearer and more structured work procedures, implementation of daily log sheets to record idle time, improvement of forklift operation routes to minimize obstacles, and routine preventive maintenance scheduling for critical components, including brakes, batteries, forks, and electrical systems.
Co-Authors Aji Bagas Caesar Andre Amba Matarru Annisa Nurlaili Anzan Aulia Yahya Aprillia, Happy Arifin, Ahmad Anas Arrizal, Daffa Akmalludin Batubara, Yongki Christandi Bintara Alfaris Cahyadi , Firman Deliasgarin Radyantho, Kholiq Devy Setiorini Sa’adiyah Dhiyaulhaq , Shah Dzaky Djafar, Alfian Faadhilah Faadhilah Fadhillah , M.Hakim Fadhillah, Muhammad Hakim Faisal Manta Fariidah Rahmah Deviyani Ferly Ardian Nur Firman Ali Nuryanto Gad Gunawan Gofind Hasoloan Hakiky, Rizal Muhammad Haliq, Ridwan Hasyer Kamal Baron Wicaksono Hidayat, Dinda Khoirunnisa Illa Rizianiza Illa Rizianiza Inayah An Nabila Ismail Aman Jordy Irawan Julian, Lindra Rahmad Rizqi Kan , Ega Febyna Kan Grizzel A. F. Kamagi Kholiq Deliasgarin Radyantho Lantiunga Celine Agvi Sanchia Malau, Kevin Joshwadi Manta, Faisal Marshantya, Defiana Muhammad Adzar Priatna Muhammad Fiqriadi Muhammad Iskandar Muhammad Triatmojo Nugroho, M. Wahyu Oddy Adam Oddy Adam Paulus Vilino Hasahatan Sinaga Putra Ivannah Hakim Rahma Sarita Dewi Rahman, Shafera Maulana Rajagukguk, Grendy Ary Krishna Ramadhani, Sajri Reihanda Fikri Wirayudha Reza Naufal Hanifudin Ridhwan Haliq Rijal Surya Rahmany Risdianto - Ardani Rizaldy Gunawan Rizki Rama Aditia Amril Rusdan , Adnan Rusdan, Adnan Santy Sarah Zhafirah Saputra , Oky Saputra, Ferry Adi Sena Sukmananda Suprapto Setyandari , Tri Suci Stofani, Dhio Suanggana, Doddy Sujana, I Made Ivan Cakra Sujana, I Made Ivan Wiyarta Cakra Surya Saputra, Surya Syaharani, Destyana Putri Syahrul Gunawan Wiratmoko , Eka Yoga Wiratmoko, Eka Yoga Yasin, Hamzah Ibnu Yonathan Parsualin Lobo Silalahi Yuike, Ariesta Zufadli, Muhammad Syahmi