Article Per Year (5 Year)
p-Index From 2021 - 2026
2.63
P-Index
This Author published in this journals
All Journal OPSI Journal Industrial Servicess Jurnal Teknik Industri Untirta JURNAL REKAYASA SISTEM INDUSTRI Jurnal InTent: Jurnal Industri dan Teknologi Terpadu Jurnal Media Teknik dan Sistem Industri Journal of Industrial Engineering & Management Research (JIEMAR) ABDIKARYA: Jurnal Pengabdian dan Pemberdayaan Masyarakat Journal of Industrial View IMTechno: Journal of Industrial Management and Technology Jurnal Teknik Silitek Eduvest - Journal of Universal Studies Jurnal Ilmiah Manajemen dan Akuntansi
Hartadi Wijaya
Universitas Banten Jaya
Aerospace Engineering Humanities Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Engineering Environmental Science Health Professions Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Neuroscience Social Sciences Transportation Veterinary Other

Published : 21 Documents Claim Missing Document
Claim Missing Document
Check
Articles

Found 21 Documents
Search

 1   2   3 
Optimasi Pemakaian Steam pada Proses Refinery CPO dengan Pendekatan TPM Focus Improvement Arif Budi Sulistyo; Hartadi Wijaya; Nur Hidayanti; Fikri Fadhilah
Journal of Industrial View Vol. 7 No. 2 (2025)
Publisher : Universitas Merdeka Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26905/jiv.v7i2.16064

Abstract

PT. MNA is a partner in the palm oil processing industry and its derivatives, primarily aimed at producing cooking oil. The refinery process of Crude Palm Oil (CPO) is one of the production stages that requires high energy consumption, particularly in the form of steam. This study aims to identify the level of steam usage in the refinery process and to explore opportunities for optimization and energy savings. The methods used include the Kaizen approach and Total Productive Maintenance (TPM). Initial analysis showed that steam consumption at PT. MNA reached 204,000 kg per month, with the highest usage occurring in the steam drying SBE process (82.97%), followed by steam heating PHE (10.82%), and steam heating hot water (6.21%). Based on a Pareto analysis, the improvement focus was placed on the steam drying SBE process. The implementation of improvements through reducing process time from 850 seconds to 700 seconds proved effective without disrupting other processes. As a result, steam consumption was successfully reduced to 168,000 kg per month, while the oil content in SBE remained within the company’s target of 20–22%. Therefore, the TPM Focus Improvement and Kaizen approaches have been proven effective in optimizing steam usage in the CPO refinery process.    PT. MNA sebagai mitra bidang pengolahan minyak kelapa sawit dan turunannya untuk menghasilkan minyak goreng. Proses refinery Crude Palm Oil (CPO) merupakan salah satu tahapan produksi yang memerlukan konsumsi energi dalam jumlah besar, terutama dalam bentuk steam. Penelitian ini bertujuan untuk mengetahui tingkat penggunaan steam pada proses refinery serta mengidentifikasi peluang optimasi dan penghematan energi. Metode yang digunakan meliputi pendekatan Kaizen dan TPM (Total Productive Maintenance). Hasil analisis awal menunjukkan bahwa konsumsi steam di PT. MNA mencapai 204.000 kg per bulan, dengan penggunaan terbesar terdapat pada proses steam drying SBE sebesar 82,97%, disusul steam heating PHE sebesar 10,82% dan steam heating hotwater sebesar 6,21%. Berdasarkan analisis Pareto, fokus perbaikan difokuskan pada proses steam drying SBE. Implementasi perbaikan dengan pengurangan waktu proses dari 850 detik menjadi 700 detik terbukti efektif tanpa mengganggu proses lainnya. Hasilnya, konsumsi steam berhasil dikurangi menjadi 168.000 kg per bulan, serta kadar oil content pada SBE tetap berada dalam target perusahaan yaitu 20–22%. Dengan demikian, pendekatan TPM Focus Improvement dan Kaizen terbukti efektif dalam mengoptimalkan pemakaian steam pada proses refinery CPO.
Co-Authors Achmad Syarifudin Bisri Achmad Syarifudin, Achmad Afni Khadijah Afrizal, Agung Arif Budi Sulistyo Dhamara, Willy Faula Arina Fikri Fadhilah Gautama, Pugy Hendrawan, Dandi Hidayanti, Nur Huswatun Hasanah Muhamad Andrian Septiana Nur Hidayanti Nurhidayanti Nurhidayanti Nuzuluddin Romadoni Romadoni Putra, Nugroho Pratama Putro Ferro Ferdinant Rafauzi, Iqbal Rayhan Arrofi Rifki, Galang Ahmad Wirawati, Sri Mukti