Nursubiyantoro, Eko
Jurusan Teknik Industri, Fakultas Teknik Industri Universitas Pembangunan Nasional ”Veteran” Yogyakarta

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IMPLEMENTASI TOTAL PRODUCTIVE MAINTENANCE (TPM) DALAM PENERAPAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) Eko Nursubiyantoro; Puryani Puryani; Muhammad Isnaini Rozaq
OPSI Vol 9, No 01 (2016): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (479.491 KB) | DOI: 10.31315/opsi.v9i01.2169

Abstract

PT. Adi Satria Abadi bergerak pada industri pembuatan sarung tangan kulit, perusahaan akan mengidentifikasi faktor – faktor yang mempengaruhi keefektifan mesin dan analisis terhadap aktivitas maintenance untuk bahan masukan dalam penerapan Total productive maintenance (TPM). Penelitian bertujuan mengukur tingkat efektivitas peralatan total proses produksi, menentukan faktor penyebab nilai Overall Equipment Effectiveness (OEE) rendah dan mengidentifikasi kerugian/losses yang terjadi,  memberikan usulan perbaikan penerapan TPM.  Nilai Overall Equipment Effectiveness (OEE) mesin press atom periode Maret 2015 – April  antara 45% - 86% masih dibawah standar nilai Overall Equipment Effectiveness (OEE) dengan penyebab oleh performance ratio rendah antara 47% - 88%. Perusahaan dapat mengetahui efektifitas mesin dengan perhitungan tingkat keefektifan peralatan menggunakan Total Productive Maintenance (TPM) berdasarkan nilai Overall Equipment Effectiveness (OEE), sehingga dapat meningkatkan efektivitas peralatan serta mengeliminasi kerugian besar bagi perusahaan yang dikenal dengan six Big losses.
PERENCANAAN PEMESANAN EKONOMIS PROBABILISTIK UNTUK MEMINIMASI BIAYA PERSEDIAAN Eko Nursubiyantoro; Wawan K Rizal
OPSI Vol 11, No 2 (2018): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (560.056 KB) | DOI: 10.31315/opsi.v11i2.2558

Abstract

PERANCANGAN SISTEM PENELUSURAN ALUMNI (TRACER STUDY) BERBASIS WEB Eko Nursubiyantoro; Puryani Puryani
OPSI Vol 9, No 2 (2016): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (605.296 KB) | DOI: 10.31315/opsi.v9i2.2228

Abstract

PENERAPAN SIX SIGMA UNTUK PENANGANAN PENGENDALIAN KUALITAS PRODUK Eko Nursubiyantoro; Darmawan Agus Setiawan
OPSI Vol 11, No 1 (2018): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (519.285 KB) | DOI: 10.31315/opsi.v11i1.2241

Abstract

Kualitas lampu pijar secara umum ditentukan dari parameter terangnya lampu, bentuk bola lampu, dan bentuk filament yang berpijar saat lampu menyala. Jika lampu pijar pada tahap jauh dari ketiga kriteria tersebut maka lampu dikatakan tidak berkulitas dan dinyatakan reject. Penelitian dilakukan pada mesin exhaust departemen produksi lampu pijar PT GE Lighting Indonesia, data yang digunakan adalah jumlah produk jadi dan produk cacat di mesin exhaust, serta Faktor-faktor yang menyebabkan terjadinya kecacatan. Pengolahan data dilakukan dengan cara menghitung tingkat dan peluang kecacatan, menghitung DPMO, membuat paretto diagram, dan Fishbone diagram. Nilai sigma dari mesin exhaust berada pada kisaran 4,6 σ, nilai ini cukup bagus untuk proses produksi namun perlu ditingkatkan melalui perbaikan-perbaikan lain secara terus-menerus. Kecacatan paling banyak dijumpai pada mesin exhaust adalah patah poli dengan prosentase 69,8%. Faktor utama penyebab kecacatan adalah setting mesin yang kurang tepat dan bagian poli sendiri rapuh karena suhu pembakaran dari proses sebelumnya kurang tepat.   
PERENCANAAN KEBUTUHAN KAPASITAS PRODUKSI PADA SP ALUMINIUM Wawan K Risal; Puryani Puryani; Eko Nursubiyantoro
OPSI Vol 10, No 1 (2017): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (600.014 KB) | DOI: 10.31315/opsi.v10i1.2105

Abstract

Shoe Box Product Development Design Based on Consumer Preference Rossi Septy Wahyuni; Eko Nursubiyantoro; Kristiyani Dwi Agustin
OPSI Vol 14, No 1 (2021): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31315/opsi.v14i1.4500

Abstract

Climate change which is triggered by a consumptive human culture continues to be a concern for many parties to be tackled. Shoes have become the primary need of urban communities because of their function that cannot be separated from their daily activities. Shoes that are purchased by consumers are usually packaged in cardboard boxes that follow the components of the contents, namely the shoes and accessories inside. In this case, shoeboxes with the right design and function according to consumer preferences will reduce the likelihood that the shoeboxes are thrown into the trash. Although it is not the centre of consumer attention, shoe boxes remain a necessity in the final production process. It is necessary to design and develop a shoebox product that is in accordance with the final function of the shoebox according to consumer interests. This study uses the QFD method which produces quality 1 houses with communication tools in the form of a preliminary questionnaire to 30 respondents and a follow-up questionnaire to 100 respondents. Concept selection was carried out on the eight alternative concepts developed. The shoebox concept chosen to take into account the desires of the consumer will be made with a sporty shoebox standard size of 22.5 x 12.3 x 32.5 cm. The environmentally friendly shoebox can be seen through the installation of plastic straps which are expected to reduce the use of single-use plastics. In addition, the shoebox is made with an innovative design so that users can use it repeatedly as shoe storage or multipurpose box.
OPTIMALISASI KAPASITAS STASIUN KERJA DENGAN PENERAPAN THEORY OF CONSTRAINTS (TOC) Desy Rahmawati; Puryani Puryani; Eko Nursubiyantoro
OPSI Vol 12, No 1 (2019): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (431.311 KB) | DOI: 10.31315/opsi.v12i1.2828

Abstract

CV  Tunas Jaya Abadi adalah perusahaan yang memproduksi kotak makan  (wooden lunch box) berbahan baku kayu sengon laut (albasia). Produk yang dihasilkan berukuran 165 x 118 x 1,7 mm dan 193 x 118 x 1,7 mm. Proses produksi  yang dilakukan adalah make to order repetitif.  CV Tunas Jaya Abadi memiliki permasalahan dengan kapasitas produksi yang menyebabkan pesanan tidak terpenuhi. Lantai produksi terdapat stasiun kerja bottleneck pada stasiun kerja sanding/penghalusan. Penumpukan tersebut terjadi karena perbedaan waktu standar dan kapasitas maksimum pada stasiun kerja sebelumnya. Penelitian ini digunakan metode Theory of Constraints (TOC) untuk mengatasi stasiun kerja yang mengalami bottleneck.  Perhitungan kapasitas maksimum setiap stasiun kerja didapat hasil bahwa stasiun kerja 7 memiliki kapasitas lebih sedikit dibanding stasiun kerja sebelumnya. Pemecahan masalah bottleneck pada stasiun kerja 7 terdapat dua alternatif solusi, yaitu dengan overtime atau penambahan shift kerja. Setelah dianalisis dari permasalahan yang ada maka untuk mengatasi bottleneck pada stasiun kerja 7 dilakukan penambahan shift kerja dari 1 shift menjadi 3 shift kerja. Hasil dari penambahan shift kerja ini tidak terjadi bottleneck pada stasiun kerja 7.
PENENTUAN HARGA POKOK PRODUKSI (HPP) BERDASARKAN JOB ORDER COSTING Irwan Soejanto; Eko Nursubiyantoro; Widya Margi Putra Awalu
OPSI Vol 9, No 01 (2016): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (371.465 KB) | DOI: 10.31315/opsi.v9i01.2244

Abstract

PT. Harpa Inti Mandiri adalah perusahaan yang memproduksi Tas Kulit dengan merek dagang Alra. Penentuan harga pokok produksinya pada saat ini dengan cara mengitung rata – rata total biaya kebutuhan produksi, sehingga berakibat harga pokok produksi belum akurat. Penelitian ini bertujuan untuk menentukan harga pokok produksi yang lebih akurat yakni dengan menggunakan job order costing, sehingga diharapkan memberi kemudahan dalam menentukan kebijakan penentuan harga jual dengan biaya pabrikasi bersih. Hasil penelitian diperoleh harga pokok produksi tas handle besar sebesar Rp 672.988,00/pcs dengan harga pokok produksi sebelumnya adalah Rp 474.321,00/pcs dengan selisih Rp 153.667,00/pcs. Harga pokok produksi tas dennis sebesar Rp 544.829,00/pcs dengan harga pokok produksi sebelumnya adalah Rp 346.161,00/pcs dengan selisih Rp 198.668,00/pcs. Harga pokok produksi tas tomson sebesar Rp 615.988,00/pcs dengan harga pokok produksi sebelumnya adalah Rp 417.321,00/pcs dengan selisih Rp 198.667,00/pcs.
Desain Lingkungan Kerja Berdasarkan Pendekatan Kesehatan dan Keselamatan Kerja Eko Nursubiyantoro; Wahyu Wibowo Eko Yulianto
OPSI Vol 12, No 2 (2019): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (314.016 KB) | DOI: 10.31315/opsi.v12i2.3101

Abstract

Kalasan Fried Chicken Industry Center is one of the home industries producing fried chicken in Yogyakarta. Initial measurements obtained from the working environment conditions of occupational health and safety are still considered to be less than comfortable and in accordance with standards. As a result of lack of lighting and high room temperature, workers often experience eye fatigue, dizziness, frequent loss of focus and poor quality fried chicken production. Occupational health and safety according to the standard, it is necessary to improve the lighting aspect with the Lumen Method (Lumen Method or Zonal Cavacity Method, ZCM), the physical environment in terms of temperature is designed by increasing the fan capacity needed by the work environment so that the number and type of fans with quality can be determined the right air for the room. The lighting needs of the work environment are 9 24 watt lights and an exhaust fan and sufficient air volume. The results of the implementation were able to increase the level of lighting and temperature in accordance with work comfort.
Perancangan dan Pengembangan Produk Helm Menggunakan Metode Quality Function Deployment (QFD) Rossi Septy Wahyuni; Eko Nursubiyantoro; Gina Awaliah
OPSI Vol 13, No 1 (2020): ISSN 1693-2102
Publisher : Jurusan Teknik Industri Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (430.874 KB) | DOI: 10.31315/opsi.v13i1.3466

Abstract

Helmet is a product that is generally used when riding a motorcycle, the function of the helmet is to protect body parts especially the head when accident while driving. Many of helmet product still have deficiency both in terms of form of function, in this case helmet products still have any problems in their function. The shape of the helmet that is already on the market does not pay attention to the needs of the community if the helmet is exposed to rain when stored in the outdoor. The planning and development of helmet products is then processed using Quality Function Development (QFD). The customer need regarding customer products are half face shaped helmet, full face shaped helmet, flip up shaped helmet, lightweight helmet shell materials, strong helmet shell materials, strong helmet locking locks, visor material is not easily scratched, visor material is not easily broken, visor material is not easily to blur, foam helmet is easily to clean, foam helmet is soft, foam helmet is not easily to moldy, cloth helmet is soft on the face, helmet cloth is easily to absorb sweat, cloth helmet is not easy to smell, helmet lock is easy to install, helmet in solid colour, helmet with patterned appearance, and helmet there are added feature waterproof. The technical characteristics of helmet product are the type of the shell material, the shape of the shell, the weight of the shell, the colour of the shell, the type of visor material, the colour of the visor, the type of foam material, the type of fabric material, the type of locking material, and additional features of waterproof helmet. The specification of the proposed helmet are the type of shell material in the form of ABS plastic, the shape of the helmet is half face, the weight of the helmet is 2 kg, the colour of the helmet is solid (black), the type of the visor is polycarbonate, the colour of the visor is transparent, the type of material foam is polystyrene, the type of fabric is the velor fabric, the type of locking material is quick release buckle, and additional feature are waterproof in the form of cover of taslan fabric.