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All Journal JURNAL PASTI (PENELITIAN DAN APLIKASI SISTEM DAN TEKNIK INDUSTRI) Jurnal Ilmiah Teknik Industri JURNAL LENTERA BISNIS Journal of Intelligent Decision Support System (IDSS)
Muhammad Kholil
Universitas Mercu Buana
Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Engineering Industrial & Manufacturing Engineering Social Sciences Transportation

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Journal : Journal of Intelligent Decision Support System (IDSS)

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Lean Approach for Waste Reduction in Production Line by Integrating DMAIC, VSM, and VALSAT Method (Study Case: Assembling Bracket Manufacturing Automotive Industry) Muhammad Kholil; Adizty Suparno; Sulaiman Bin Haji Hasan; Rizki Aprilia
Journal of Intelligent Decision Support System (IDSS) Vol 5 No 1 (2022): March: Intelligent Decision Support System (IDSS)
Publisher : Institute of Computer Science (IOCS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35335/idss.v5i1.30

Abstract

The automotive manufacturing industry is a manufacture that produces four-wheeled automotive accessories parts. One of the products is the audio unit and bracket. This research aims to reduce waste in production and reduce cycle time, affecting increasing production output to adapt it to customer needs. Waste identification by integrating lean six sigma, namely DMAIC, VSM, and VALSAT. Based on the analysis results, it was found that the four biggest wastes were motion, inventory, waiting, and process. After carrying out the repair activities, the cycle time decreased at station three from 704 seconds to 246 seconds, thereby increasing the capacity efficiency from 75% to 91 %.
Co-Authors Adizty Suparno Ajeng Yeni Setianingrum Arifin Arifin Basuki Wisnu desi kristanti, desi Djunaedi Djunaedi Euis Nina Saparina Yuliani Fahrina Mustafa Haekal, Jakfat Khairul Nizam Mohd Yunus Muhammad Isa Lutfi Mu’min, Rizaldi Rifaldy Indrarespati Rizki Aprilia Siti Hanifah Sulaiman Bin Haji Hasan