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Journal : Sinergi

THE IMPLEMENTATION OF ARTIFICIAL NEURAL NETWORKS IN DESIGNING INTELLIGENT DIAGNOSIS SYSTEMS FOR CENTRIFUGAL MACHINES USING VIBRATION SIGNAL Dedik Romahadi; Fajar Anggara; Andi Firdaus Sudarma; Hui Xiong
SINERGI Vol 25, No 1 (2021)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2021.1.012

Abstract

It is important to maintain every machine affecting the process of making sugar to ensure excellent product quality with minimal losses and to accelerate productivity and profitability targets. The centrifuges are widely used in industry today with some being very difficult and critical for surgery, and the collapse of the engine has the ability to cause expensive damage. One of these is the centrifugal machines, and they are expected to be efficient to produce high-quality sugar. Meanwhile, an efficient diagnostic tool to predict the correct time for centrifugal repair is vibration signal analysis namely by attaching the accelerometer sensor to the location of the centrifugal bearing to produce vibration data that is ready to be analyzed. Still, the process requires sufficient insight and experience. The manual method usually used is complicated and requires a lot of time to obtain results of a centrifugal diagnosis. Therefore, this study was conducted to design an intelligent system to diagnose centrifugal vibrations using Artificial Neural Networks (ANN). The situation is involved in applying and training the concept of vibration analysis from spectrum data to ANN to produce diagnostic results according to the spectrum diagnosis reference. The results obtained were quite good with the largest cross-entropy value of 10.67 having 0% error value with the largest Mean Square Error value being 0.0023 while the smallest regression was 0.993. The test conducted on nine new spectrums produced eight true predictions and one false. The system can provide fairly accurate results in a short time. Classification quality improvement can be made by adding training data.
Bayesian networks approach on intelligent system design for the diagnosis of heat exchanger Dedik Romahadi; Fajar Anggara; Rikko Putra Youlia; Hifdzul Luthfan Habibullah; Hui Xiong
SINERGI Vol 26, No 2 (2022)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2022.2.001

Abstract

The heat exchanger highly influences the series of cooling processes. Therefore, it is required to have maximum performance. Some of the factors causing a decrease in its performance are increased pressure drop in the Plate Heat Exchanger (PHE), decreased output flow, leakage, flow obstruction, and mixing of fluids. Furthermore, it takes a long time to conclude the diagnosis of the performance and locate the fault. Therefore, this study aims to design an intelligent system for the performance diagnosis of the PHE using the Bayesian Networks (BNs) method approach. BNs are applied to new problems that require a new BNs network model. The system was designed using MSBNX and MATLAB software, comprising several implementation stages. It starts by determining the related variables and categories in the network, making a causality diagram, determining the prior probability of the variable, filling in the conditional probability of each variable, and entering evidence to analyze the prediction results. This is followed by carrying out a case test on the maintenance history to display the probability inference that occurs during pressure drop on the PHE. The result showed that the BNs method was successfully applied in diagnosing the PHE. When there is evidence of input in the form of a pressure drop, the probability value of non-conforming pressure-flow becomes 61.12%, PHE clogged at 73.59%, and actions to clean pipes of 70.18%. In conclusion, the diagnosis carried out by the system showed accurate results.
Effectiveness of capsules installation containing paraffin wax in a solar water heater Muhammad Nadjib; Wahyudi Wahyudi; Fajar Anggara; Yosua Heru Irawan
SINERGI Vol 26, No 2 (2022)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2022.2.012

Abstract

The encapsulation technique is one way to use latent heat storage material in a solar water heater tank. In this technique, several capsules may be arranged in the tank. In this study, the capsules were installed along the cross-section of the tank. There has been no discussion of which part of the capsule position has optimal heat energy with a capsule arrangement. Proper placement of the capsule arrangement can result in optimal thermal energy storage in the tank. This study aimed to investigate the effectiveness of installing capsules in a tank with different positions in terms of thermal energy storage. The study used an active solar water heater. The 24 capsules containing paraffin wax were arranged in a tank. The solar simulator was used as a heat source for the collector, and it was set at 1000 W/m2. The flow rate of water was 2 liters/minute. During the charging process, the water and paraffin wax temperature was recorded. The temperature evolution of water and paraffin wax obtained were used to analyze the thermal energy content. The results showed that the average heating rate for water and paraffin wax was 0.246 °C/min and 0.254 °C/min, respectively, so the capsule arrangement served as a suitable heat exchanger. The capsules installed at the top had an average heating rate increase of 111.4% compared to those at the bottom. Therefore, mounting the capsule at the top of the tank was more effective than placing it at the bottom. 
Numerical analysis of the vortex flow effect on the thermal-hydraulic performance of spray dryer Fajar Anggara; Dedik Romahadi; Alief Luthfie Avicenna; Yosua Heru Irawan
SINERGI Vol 26, No 1 (2022)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/sinergi.2022.1.004

Abstract

The use of a spray-dryer is very popular in the drying process in the food and beverage industry. However, due to the properties of the sensitive product that the quality will degrade in drying at high temperature, the innovative design of spray-dryer is developed which can increase the heat transfer rate at moderate temperature. This research was conducted to develop a spray-dryer design to improve thermal-hydraulic performance, with a high transfer rate and low-pressure drop at such a temperature. The design varies by several inlets categorized as design A with one inlet, design B with two inlets, and design C with three inlets. This simulation uses ANSYS FLUENT17, and the independence of the mesh was evaluated to improve the result of the simulation. The efficient mesh number is obtained from the independence of the mesh at around one million. The result shows that design C has the lowest pressure loss and the highest transfer rate due to high vortex and swirl flow generation, improving the mixture quality and direct contact between droplet and dry-air.