Claim Missing Document
Check
Articles

Found 19 Documents
Search

Optimasi Permesinan CNC Router untuk Proses Cutting Material Kayu Mahoni Menggunakan Mata Pahat End Mill 3mm Tungsten Carbide Herwin Suprijono; Dewa Kusuma Wijaya
JURNAL TEKNIK INDUSTRI Vol. 10 No. 3 (2020): Volume 10 No 3 November 2020
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Indusri Universitas Trisakti

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (787.117 KB) | DOI: 10.25105/jti.v10i3.8408

Abstract

Intisari— Penelitian ini bertujuan untuk melakukan optimasi proses cutting dari mesin CNC Router tipe G-Weike WK1212. Optimasi yang dilakukan bertujuan untuk mencari nilai level setting optimal proses cutting material kayu mahoni menggunakan mata pahat end mill. Penelitian ini merupakan lanjutan dari penelitian yang telah dilakukan sebelumnya menggunakan mesin CNC serupa dengan material kayu mahoni, namun pada penelitian ini penambahan beberapa parameter respon perlu dilakukan oleh karena pertimbangan masa pakai mata pahat end mill yang digunakan untuk proses cutting material kayu tersebut. Mata pahat end mill yang digunakan pada penelitian ini memiliki karakteristik diameter pisau 3mm dengan 4 mata pisau spiral dan terbuat dari material tungsten carbide. Mata pahat tersebut memiliki harga yang relatif mahal di pasaran, sehingga parameter pengujian terkait mata pahat tersebut perlu dilakukan untuk meminimalisir cracking saat proses cutting. Parameter multi respon yang digunakan pada penelitian ini meliputi waktu proses aktual, dimensi panjang dan lebar hasil proses, kedalaman potong, temperatur dan tingkat cracking mata pahat end mill. Faktor yang digunakan pada penelitian ini adalah kecepatan spindel, kecepatan gerak pemakanan dan kedalaman potong per layer. Metode optimasi pada penelitian ini berbasis Design of Experiment (DoE) menggunakan metode Full Factorial Design dan optimasi plot multi respon. Hasil dari penelitian ini menunjukkan nilai level setting yang optimal untuk kecepatan spindel adalah 7 step, kecepatan gerak pemakanan adalah 6 step dan kedalaman potong per layer adalah 0,25mm. Nilai level setting optimal tersebut menghasilkan waktu proses minimal sebesar 14,31 menit, kedalaman potong sebesar 21,91mm, panjang sebesar 19,89mm, lebar sebesar 19,86mm, temperature mata pahat sebesar 57,7oC dan tingkat cracking sebesar 0.Abstract— This research aims to optimize cutting process of the G-Weike WK1212 CNC Router machine. The objective of this optimization is to find the optimal setting level for cutting process of mahogany wood using end mill router bit. This research is a continuation of previously research that has been done using a similar CNC machine to process mahogany wood material, but in this research the addition of several response parameters needs to be done because of the life time consideration from end mill router bit that used for the wood material cutting process. The end mill router bit that used in this research has a characteristic which is blade diameter is 3mm with 4 spiral blades and is made from tungsten carbide. That end mill router blade has a relatively expensive price on the market, so that the test parameters related to the tool blade need to be done to minimize cracking during cutting process. The multi response parameters used in this reserach include actual processing time, length and width dimensions from the process, depth of cut, temperature and cracking rate of the end mill router bit. The factors used in this research were spindle speed, motion speed feeding and depth of cut per layer. Optimization method in this research is based on Design of Experiment (DoE) using Full Factorial Design method and multi response plot optimization. The results of this study indicate that the optimal setting level value for spindle speed is 7 steps, the motion speed feeding is 6 steps and the depth per layer cut is 0.25mm. The optimal setting level value produces a minimum processing time is 14.31 minutes, depth of cut is 21.91mm, length is 19.89mm, width is 19.86mm, end mill router bit temperature is 57.7oC and cracking rate is 0.
Oyster mushroom baglog crushing machine to support a circular economy in the Omah Jamur Ungaran Nur Islahudin; Herwin Suprijono; Rindra Yusianto; Zaenal Arifin; Salsabiila Zaiima Alhakiim; Vivi Normasari
Community Empowerment Vol 9 No 3 (2024)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ce.11074

Abstract

Omah Jamur Ungaran is one of the businesses engaged in oyster mushroom cultivation, facing challenges with the waste from the oyster mushroom cultivation process. Baglog waste can be crushed using a baglog crusher machine, which separates the growing medium from its packaging. The aim of this community service project is to provide a solution by creating a baglog crusher machine to enhance production capacity and improve the efficiency of the process. This project has resulted in a baglog crusher machine designed to crush baglog waste, which can then be used to produce processed products such as briquettes. The machine is powered by an electric motor, thereby increasing the efficiency of the baglog waste crushing process.
Reconditioning commercial vehicle booth from industrial bakery waste to support herbal products distribution in Menik Jaya Community Group Dewa Kusuma Wijaya; Heru Agus Santoso; Herwin Suprijono; B.J. Ridwan Hartono; Rudi Tjahyono
Community Empowerment Vol 9 No 7 (2024)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ce.11329

Abstract

The Menik Jaya Community Group faces constraints in distributing herbal products, impacting sales quality and quantity. Long distances, limited transportation, and weather-related product damage pose significant challenges. Additionally, bakery industry fiberglass booth waste presents an environmental issue. This community service aimed to address these problems by: 1) Providing more effective distribution through two-wheeled commercial booths; 2) Recycling fiberglass booth waste into functional commercial booths; and 3) Enhancing the group's herbal product marketing capacity. Methods included socialization, booth-making training, and commercial booth utilization assistance. Results yielded environmentally friendly commercial booths, improved distribution efficiency, and increased community income.
From waste to resource: Transforming used tires into crumb rubber for economic growth Heru Agus Santoso; Dewa Kusuma Wijaya; Nur Islahudin; Herwin Suprijono
Community Empowerment Vol 10 No 1 (2025)
Publisher : Universitas Muhammadiyah Magelang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31603/ce.12754

Abstract

The increasing number of motorized vehicles in Indonesia has resulted in the accumulation of used tire waste, which is difficult to recycle or decompose. Crumb rubber, as a recycled product made from used tire waste, has great potential for use in various innovative applications. This activity program is partnered with the Repro UMKM group located in Nongko Lanang Hamlet, Wonolopo, Mijen District, Semarang City. The purpose of this community service is to implement innovative technology for processing used tire waste into crumb rubber as an industrial raw material for making high-quality products. The implementation of this program includes the fabrication of machines for crumb rubber production and providing technological education about the operation of the machines to the partners. Through this activity, partners are given the knowledge and skills needed to run the production process. The results of implementing crumb rubber technology provide significant benefits in terms of the economy, environment, and society. Economically, recycling used tire waste produces crumb rubber, which can increase partner income, with a market price of around IDR 65,000/kg. From an environmental perspective, crumb rubber offers a solution to the problem of used tire waste, reducing long-term negative impacts. On the social aspect, crumb rubber production activities create new jobs for business actors and communities that contribute to the provision of used tire waste.
Design for Manufacturing and Assembly Optimization of Home-Scale Biodigester-Composter Using VDI 2222 and Finite Element Analysis Methods Wijaya, Dewa Kusuma; Suprijono, Herwin; Santoso, Heru Agus; Kusmiyati, Kusmiyati; Muchti, Muhammad Agusdika Ridho
Jurnal Teknik Industri: Jurnal Keilmuan dan Aplikasi Teknik Industri Vol. 26 No. 2 (2024): December 2024
Publisher : Institute of Research and Community Outreach - Petra Christian University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.9744/jti.26.2.157-170

Abstract

This research focused on the Design for Manufacturing and Assembly (DFMA) optimization of home-scale biodigester-composter machines. The aims to determine feasibility from technical-economic aspects. The technique was to design the machine's mechanical process, physical, and constituent components. There are two methods conducted on this research, VDI 2222 to optimize and Finite Element Analysis (FEA) to assess the optimal quality results of the machine design based on simulation analysis. This research ended with making a physical prototype of a home-scale biodigester-composter machine using the optimal design, then validating it with a working test of the machine. The results of the VDI 2222 method show an optimal design concept through the structure of the working mechanism. All its constituent components match with the ten target specifications and the machine manufacturing cost of IDR 2,393,000, as well as the assembly chart design for each constituent component. These results are also evaluated using the FEA method. The resistance value of the frame system to maximum Von Mises Stress is obtained at 128.75 MPa with a minimum value of 6.93e-04 MPa. It is concluded to be acceptable at withstanding normal and shear stresses effectively with a relatively small displacement value of 0 to 0.47 mm. The equivalent strain value results are 3.89e-09 ul to 5.83e-04 ul and safety factor value results are 1.93 to 15 ul. It can be concluded that the frame system design concept is safe.
Analisis Pengendalian Kualitas Produksi Menggunakan Metode Six Sigma di Industri Ikan Asap UMKM Berkah Turah Kota Batang Yulianto, Wildan; Suprijono, Herwin
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 2 (2025): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i2.44779

Abstract

This research was conducted at UMKM Berkah Turah, which is engaged in the smoked fish processing industry, with the aim of identifying and controlling product quality through the Six Sigma approach. The main problem faced is the high number of defective products, such as burnt fish, mushy meat texture, and uneven maturity. The Six Sigma method using the DMAIC (Define, Measure, Analyze, Improve, Control) approach was applied to identify the causes of the problem and formulate improvement solutions. The analysis results show that the main causes of defects come from human factors, traditional methods, non-uniform raw materials, uncontrolled environment, and inadequate tools. Based on DPMO data of 33,420 and a sigma level of 3.33, it is concluded that the production process is still within the control limits but requires further improvement to sustainably improve quality. Proposed improvements include increased worker supervision, use of modern smoking equipment, procurement of fresh fish raw materials from fishermen, and expansion of production space.
Pengenalan Pola Lintasan Berbasis Neural Network Pada Prototype Self-Driving Car Manangka, Leonardo Rudolf; Suprijono, Herwin; Nurcipto, Dedi
Elektrika Vol. 12 No. 2 (2020): Oktober 2020
Publisher : Universitas Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26623/elektrika.v12i2.2732

Abstract

Self driving cars are an interesting topic to discuss due to the high level of traffic accidents that occur due to human error. Self driving cars are vehicles that can find out about the environment with minimal human intervention. Self driving itself has many development methods such as Light Detection and Ranging (LIDAR), cameras, radars, or a combination of these sensors. This study made a prototype self-driving car using a camera as a sensor and a neural network algorithm for pattern recognition. The pattern recognition in question is the image recognition of the path taken. The data that has been taken will later be converted into a matrix with dimensions of 320x120 according to the image resolution. Then the data will be trained to recognize the path pattern with the proportion of 7: 3 for training accuracy and validation accuracy. The resulting prediction has an accuracy of 76.86% for training accuracy and 75.24% for validation accuracy.
Perancangan Sistem Autentikasi Pengguna dan Monitoring Kelistrikan CNC Router G-Weike WK1212 Berbasis Internet of Thing (IoT) Suprijono, Herwin; Rahadian, Helmy; Islahudin, Nur
Elektrika Vol. 15 No. 2 (2023): October 2023
Publisher : Universitas Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26623/elektrika.v15i2.8005

Abstract

Internet of Thing (IoT) technology is able to manage devices to collect and exchange data over the internet network. IoT is one of the keys to implementing Industry 4.0 in various sectors such as manufacturing, transportation and even education. IoT can be utilized for laboratory device management. The Production Systems Laboratory, Faculty of Engineering, Dian Nuswantoro University has CNC-based machines such as a CNC router machine with the G-Eike brand type WK1212. Through the implementation of IoT, user data, operational time, and electricity such as voltage and current while the CNC machine is operating can be sent and stored on a database server. Furthermore, analysis of the data is carried out for various purposes such as predicting machine maintenance schedules. The results of the research that has been carried out regarding the design of user authentication systems and electrical monitoring of the CNC machine have been tested with good results in extracting the required data via IoT to then be used in predicting machine maintenance. It is known from the test results that the user (student) authentication system can be carried out by inputting a username and password based on student data registered by the laboratory assistant. Electrical data (voltage, current, power, energy, frequency and power factor) is successfully sent from the control panel periodically every 10 seconds to the broker. The broker managed to save the data received into the MySQL database.  Keywords: Internet of Thing, CNC Router, G-Weike WK1212, Autentikasi, Monitoring. ABSTRAK  Teknologi Internet of Thing (IoT) mampu mengelola perangkat untuk mengumpulkan serta bertukar data melalui jaringan internet. IoT menjadi salah satu kunci dalam penerapan industri 4.0 di berbagai sektor seperti manufaktur, transportasi, dan bahkan pendidikan. IoT dapat dimanfaatkan untuk manajemen perangkat laboratorium. Laboratorium Sistem Produksi Fakultas Teknik Universitas Dian Nuswantoro memiliki mesin-mesin berbasis CNC seperti mesin CNC router dengan Merk G-Eike tipe WK1212. Melalui penerapan IoT maka data pengguna, waktu operasional, dan kelistrikan seperti tegangan dan arus selama mesin CNC beroperasi dapat dikirim dan disimpan pada server basis data. Selanjutnya, analisis terhadap data tersebut dilakukan untuk berbagai keperluan seperti memprediksikan jadwal pemeliharaan mesin. Hasil dari penelitian yang telah dilakukan terkait perancangan sistem autentikasi pengguna dan monitoring kelistrikan mesin CNC tersebut telah diuji dengan hasil yang baik dalam menarik data-data yang dibutuhkan melalui IoT untuk kemudian dapat dimanfaatkan dalam prediksi pemeliharaan mesin. Diketahui dari hasil uji tersebut sistem autentikasi pengguna (mahasiswa) mampu dilakukan melalui input username dan password berdasarkan data mahasiswa yang didaftarkan oleh asisten laboratorium. Data kelistrikan (tegangan, arus, power, energi, frekuensi dan power factor) berhasil dikirim dari kontrol panel secara periodik tiap 10 detik ke broker. Broker berhasil menyimpan data yang diterima ke dalam database MySQL.
KENDALI PID PADA QUADCOPTER UNTUK GERAK ATTITUDE PITCH DAN ROLL SAAT HOVERING Nugroho, Agung; Khairurozi, Haris; Suprijono, Herwin; Heryanto, M Ary
Elektrika Vol. 16 No. 1 (2024): April 2024
Publisher : Universitas Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.26623/elektrika.v16i1.9019

Abstract

The quadcopter represents one of the emerging research areas in unmanned aerial vehicle (UAV) technology. One of its advantages lies in its simple mechanism and smaller propeller size compared to helicopters, while maintaining the same lifting capacity. The quadcopter employs inner and outer control schemes, where the inner control manages attitude roll, pitch, yaw, and altitude, thereby affecting the motion of the quadcopter. Meanwhile, the outer control governs the direction of the quadcopter's movement. This condition underscores the significance of inner control, ensuring the quadcopter's maneuverability. Consequently, there is a need to design an attitude, pitch, and roll control using the PID method. This experiment focuses on roll and pitch control under hover conditions. The PID control experiment yielded optimal results with parameters KP = 60, KI = 22, and KD = 14, exhibiting rapid response, absence of oscillation, deviations smaller than 20o in both roll and pitch controls, and the ability to return the attitude to the initial setpoint position when disturbances occur.                                                                                                 Keywords: Attitude, hovering, PID controller, quadcopter. ABSTRAKQuadcopter merupakan salah satu bidang riset yang baru dalam teknologi unmanned aerial vehicle (UAV). Salah satu keunggulan pada Quadcopter adalah mekanisme yang sederhana dan ukuran pada baling-baling yang lebih kecil dibandingkan dengan helicopter dengan daya angkat yang sama. Quadcopter memiliki skema kendali inner dan kendali outer, dimana kendali inner mengendalikan attitude roll, pitch, yaw, dan altitude yang berimplikasi pada gerak quadcopter. Sedangkan kendali outer mengendalikan arah gerak quadcopter. Kondisi ini menjadikan kendali inner sangat penting sehingga mampu menjaga quadcopter dapat bergerak. Untuk itu perlu dirancang suatu kendali attitude pitch dan roll dengan metode PID. Eksperimen ini focus pada kendali roll dan pitch di kondisi hover. Hasil eksperimen kendali PID pada roll dan pitch didapatkan hasil terbaik pada parameter KP=60, KI=22, dan KD=14 yang memiliki respon cepat, tidak terjadi osilasi, lonjakan lebih kecil dari 20o baik pada kendali roll maupun pitch, dan mampu mengembalikan attitude pada posisi setpoint awal apabila diberi gangguan.