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Upgrading Bahan Bakar Jumputan Padat (BBJP) Sebagai Co firing Sistem Tenaga Uap Melalui Thermal Drying dan Fermentasi Mastur Mastur; Bambang Sugiantoro; Nugrah Rekto Prabowo; Nana Supiyana; Utis Sutisna
Infotekmesin Vol 15 No 1 (2024): Infotekmesin: Januari, 2024
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v15i1.2074

Abstract

The waste sorting process produces organic and inorganic waste. It can be converted into Solid Recovered Fuel with the addition of a maximum of 20% plastic, which can be used for co-firing coal combustion in steam power systems. High humidity levels and the condition of organic waste with its various constituent components require drying and other treatments to increase the calorie content. Types of organic waste treatment, methods of drying, and decomposition of organic waste went through a fermentation process. The research aims to identify the effect of fermentation, addition of biomass, and plastic shreds of BBJP products on density, ash content, chlorine, and calorific value. Dimensions of organic waste powder at a level of 50 mesh and plastic shreds of 5-10 mesh are aimed at increasing the pellet/SRF bond. Mechanical testing data in the form of compression testing resulted in a level of resistance that exceeded pellet strength requirements and increased by 67%. Chlorine and sulfur levels are approaching the limit, but ash levels are still high. The calorific value of pellets in the fermented organic waste specimen treatment produces a higher calorific value compared to other treatments. Research on converting waste into co-firing fuel in solid form with the criteria for calorific value and physical properties that comply with the technical requirements for co-firing steam-powered systems can still be optimized to produce fuel with a higher calorie content. Reducing chlorine, sulfur, and ash levels is done for a low-carbon and environmentally friendly combustion process.
TRANSFORMASI PENGELOLAAN SAMPAH ORGANIK MENJADI PAKAN TERNAK BERNILAI TINGGI DENGAN TEKNOLOGI PENCETAK PELLET DI DESA SALAGANGGENG, MREBET, PURBALINGGA Susanto, Tarsono Dwi; Sugiarto, Tris; Nurhidayat, Achmad; Sutisna, Utis
BUDIMAS : JURNAL PENGABDIAN MASYARAKAT Vol 6, No 3 (2024): BUDIMAS : Jurnal Pengabdian Masyarakat
Publisher : LPPM ITB AAS Indonesia Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29040/budimas.v6i3.15196

Abstract

Penerapan Rotary Die pellet berbahan maggot bertujuan memberikan upaya optimalisasi pengelolaan sampah organik. Kelompok Swadaya Masyarakat (KSM) Berlian di Desa Salaganggeng, Kecamatan Mrebet, Purbalingga, mengelola sampah organik yang dipilah dan diolah menjadi bubur sebagai pakan maggot Black Soldier Fly (BSF), dengan kapasitas produksi maggot fresh sebesar 50 kg per hari. Sebelumnya, produk maggot hanya dijual dalam bentuk fresh dengan harga rendah, yaitu Rp. 4000-6000 per kilogram. Pendekatan teknologi pencetak pellet berpenggerak diesel 8 PK untuk meningkatkan efisiensi dan diversifikasi produk maggot. Dengan kapasitas produksi pellet ikan dan unggas sebesar 100 kg per jam, teknologi ini membantu kelompok menghasilkan pakan ternak berbasis maggot yang lebih bernilai ekonomi tinggi. pemanfaatan sampah organik sebagai pakan maggot mendukung upaya pengelolaan sampah yang berkelanjutan di tingkat masyarakat. Hasil kegiatan ini memperlihatkan keberhasilan teknologi sederhana dalam meningkatkan ekonomi masyarakat melalui inovasi berbasis lingkungan. Kata Kunci:Maggot BSF, mesin pencetak pellet, bank sampah, pakan ternak, pengelolaan sampah. Abstract This community service activity aims to enhance the productivity and added value of maggot products at the Berlian Community-Based Organization (KSM), a waste bank in Salaganggeng Village, Mrebet Subdistrict, Purbalingga. KSM Berlian manages organic waste, which is separated and processed into slurry to feed Black Soldier Fly (BSF) maggots, with a production capacity of 50 kg per day. Previously, the maggot products were sold fresh at a low price, ranging from IDR 4,000-6,000 per kilogram. Through this initiative, a rotary pellet press machine powered by an 8 HP diesel engine was introduced to increase efficiency and diversify maggot products. With a production capacity of 100 kg of fish and poultry feed pellets per hour, this technology enabled the group to produce high-value maggot-based animal feed. Additionally, utilizing organic waste as maggot feed supports sustainable waste management at the community level. The results demonstrate the success of simple technology in enhancing local economic development through environmentally friendly innovation. Keywords: BSF maggot, pellet press machine, waste bank, animal feed, waste management
TRANSFORMASI PENGELOLAAN SAMPAH ORGANIK MENJADI PAKAN TERNAK BERNILAI TINGGI DENGAN TEKNOLOGI PENCETAK PELLET DI DESA SALAGANGGENG, MREBET, PURBALINGGA Susanto, Tarsono Dwi; Sugiarto, Tris; Nurhidayat, Achmad; Sutisna, Utis
BUDIMAS : JURNAL PENGABDIAN MASYARAKAT Vol. 6 No. 3 (2024): BUDIMAS : Jurnal Pengabdian Masyarakat
Publisher : LPPM ITB AAS Indonesia Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Penerapan Rotary Die pellet berbahan maggot bertujuan memberikan upaya optimalisasi pengelolaan sampah organik. Kelompok Swadaya Masyarakat (KSM) Berlian di Desa Salaganggeng, Kecamatan Mrebet, Purbalingga, mengelola sampah organik yang dipilah dan diolah menjadi bubur sebagai pakan maggot Black Soldier Fly (BSF), dengan kapasitas produksi maggot fresh sebesar 50 kg per hari. Sebelumnya, produk maggot hanya dijual dalam bentuk fresh dengan harga rendah, yaitu Rp. 4000-6000 per kilogram. Pendekatan teknologi pencetak pellet berpenggerak diesel 8 PK untuk meningkatkan efisiensi dan diversifikasi produk maggot. Dengan kapasitas produksi pellet ikan dan unggas sebesar 100 kg per jam, teknologi ini membantu kelompok menghasilkan pakan ternak berbasis maggot yang lebih bernilai ekonomi tinggi. pemanfaatan sampah organik sebagai pakan maggot mendukung upaya pengelolaan sampah yang berkelanjutan di tingkat masyarakat. Hasil kegiatan ini memperlihatkan keberhasilan teknologi sederhana dalam meningkatkan ekonomi masyarakat melalui inovasi berbasis lingkungan. Kata Kunci:Maggot BSF, mesin pencetak pellet, bank sampah, pakan ternak, pengelolaan sampah. Abstract This community service activity aims to enhance the productivity and added value of maggot products at the Berlian Community-Based Organization (KSM), a waste bank in Salaganggeng Village, Mrebet Subdistrict, Purbalingga. KSM Berlian manages organic waste, which is separated and processed into slurry to feed Black Soldier Fly (BSF) maggots, with a production capacity of 50 kg per day. Previously, the maggot products were sold fresh at a low price, ranging from IDR 4,000-6,000 per kilogram. Through this initiative, a rotary pellet press machine powered by an 8 HP diesel engine was introduced to increase efficiency and diversify maggot products. With a production capacity of 100 kg of fish and poultry feed pellets per hour, this technology enabled the group to produce high-value maggot-based animal feed. Additionally, utilizing organic waste as maggot feed supports sustainable waste management at the community level. The results demonstrate the success of simple technology in enhancing local economic development through environmentally friendly innovation. Keywords: BSF maggot, pellet press machine, waste bank, animal feed, waste management
PENERAPAN TEKNOLOGI PIROLISIS PLASTIK DAN ORGANIK MELALUI REAKTOR GANDA UNTUK OPTIMALISASI PENGELOLAAN SAMPAH BERKELANJUTAN Bambang Sugiantoro; Nana Kariada Tri Martuti; Utis Sutisna; Widowati Widowati; Sunyoto Sunyoto; Muhamad Soleh
JMM (Jurnal Masyarakat Mandiri) Vol 9, No 1 (2025): Februari
Publisher : Universitas Muhammadiyah Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31764/jmm.v9i1.27833

Abstract

Abstrak: Desa Kemangkon di Purbalingga merupakan wilayah dengan tingkat kemiskinan tinggi dan rawan banjir yang berdampak pada produktivitas pertanian. Banjir menyebabkan degradasi unsur hara dan penurunan kualitas tanah sehingga memengaruhi ketahanan pangan. Untuk mengatasi permasalahan ini, diterapkan teknologi pirolisis plastik dan biomassa yang bertujuan meningkatkan keberlanjutan ekonomi, pengelolaan lingkungan, dan pemberdayaan masyarakat. Permasalahan utama meliputi keterbatasan pengetahuan sumber daya manusia, teknologi pengolahan limbah yang masih sederhana, serta kurangnya strategi pengelolaan produksi berkelanjutan. Metode yang diterapkan mencakup pelatihan, penyuluhan, dan pendampingan sistem operasi reaktor pirolisis ganda untuk mengolah plastik menjadi minyak serta pembuatan biochar dari limbah organik guna memperbaiki struktur tanah. Evaluasi dilakukan melalui uji coba, validasi hasil, dan angket pretest serta post-test. Hasilnya menunjukkan peningkatan kapasitas mitra dalam pengelolaan limbah dan produksi biochar. Volume sampah plastik berkurang hingga 30%, sementara kualitas lahan pertanian meningkat. Gas metana juga dimanfaatkan untuk mengurangi penggunaan bahan bakar. Keberhasilan ini membuktikan bahwa teknologi berbasis masyarakat mampu menjadi solusi pengelolaan limbah yang efektif, mendukung pengurangan emisi karbon, dan mendorong pengelolaan limbah berkelanjutan.Abstract: Kemangkon Village in Purbalingga is a high-poverty area prone to flooding that affects agricultural productivity. Flooding causes soil nutrient degradation and reduced soil quality, which impacts food security. To address these issues, plastic and biomass pyrolysis technology was introduced to enhance economic sustainability, environmental management, and community empowerment. Key challenges included limited knowledge among human resources, basic waste processing technology, and the absence of sustainable production strategies. Methods implemented included training, counseling, and mentoring on operating dual-reactor pyrolysis technology to process plastic waste into oil and producing biochar from organic waste to improve soil structure. Evaluations were conducted through trials, result validation, and pre- and post-test surveys. The results showed increased partner capacity in waste management and biochar production. Plastic waste volume was reduced by 30%, while agricultural land quality improved. Methane gas was utilized to reduce fuel consumption. This success highlights the potential of community-based technology as an effective solution for waste management, supporting carbon emission reduction and promoting sustainable practices.
TEKNOLOGI PEMBUATAN PELLET UNGGAS DAN IKAN BERBASIS MAGGOT BSF MENGGUNAKAN MESIN CETAK VERTIKAL ROTARY TWIN ROLLER SHAFT Mastur Mastur; Nana Supriyana; Utis Sutisna; Bambang Sugiantoro; Tris Sugiarto
JMM (Jurnal Masyarakat Mandiri) Vol 7, No 6 (2023): Desember
Publisher : Universitas Muhammadiyah Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31764/jmm.v7i6.19442

Abstract

Abstrak: Kelompok Swadaya Mandiri (KSM) BIMA merupakan Bank Sampah di kelurahan Teluk, Banyumas, Jawa Tengah, yang mengelola sampah dengan tujuan memilah sampah organic sebagai pakan maggot BSF. Produk maggot menjadi tumpuan pendapatan kelompok dengan kapasitas produksi 100 kg/hari. Dengan sekitar 50 bok pembesaran maggot ukuran 1 meter x 1,25 meter. KSM belum memiliki fasilitas untuk mengolah maggot menjadi produk tepung maggot, maggot kering dan pellet ikan/unggas. KSM ini disamping mengelola sampah juga beternak unggas berupa ayam, bebek dan puyuh yang masih diberi pakan maggot fresh sehingga pertumbuhan belum optimal. Keterbatasan pengetahuan SDM dan minimnya teknologi proses menyebabkan kelompok belum mampu mengolah maggot menjadi pellet. Penerapan teknologi mesin cetak pellet rotary menghasilkan pellet unggas dengan mengacu SNI.7783.3.2013. Pelatihan dan workshop mampu meningkatkan pengetahuan dan ketrampilan proses pembuatan pellet dan kerja TTG, sebesar 67%. Pembuatan pellet didasarkan pada rasio protein sesuai dengan usia pertumbuhan ternak. Pembuatan pellet dari maggot akan mengoptimalkan pemanfaatan sampah organic hasil pemilahan sebesar 95%, mereduksi biaya pakan 72%. Pendampingan usaha ternak pada pengelola sampah meningkatkan pendapatan tambahan sebesar 35%.Abstract: The KSM BIMA is an Independent Waste management in Teluk sub-district, Banyumas, which manages waste with the aim of sorting organic waste as feed for BSF maggots. Maggot products are the basis of the group's income with a production capacity of 100 kg/day. With around 50 maggot enlargement boxes measuring 1 meter x 1.25 meters. Maggot products are still sold in fresh form at a low selling price of around Rp. 4,000-6,000/kg. They do not yet have the facilities to process maggots into maggot flour, dried maggots and fish/poultry pellets. Apart from managing waste, this KSM also raises poultry in the form of chickens, ducks and quail which are still fed fresh maggot feed so that growth is not optimal. Limited knowledge of human resources and a lack of process technology means that the group is unable to process maggots into pellets. The application of rotary pellet molding machine technology produces poultry pellets referring to SNI.7783.3.2013. Training and workshops were able to increase knowledge and skills in the pellet making process and TTG work by 67%. Pellet making is based on the protein ratio according to the growth age of the animal. Making pellets from maggots will optimize the utilization of sorted organic waste by 95%, reducing feed costs by 72%. Assistance in livestock businesses to waste management increases additional income by 35%.
TEKNOLOGI PENJERNIHAN MINYAK PIROLISIS PLASTIK DENGAN METODE ULTRAFILTRASI BERBASIS TEKANAN VACUUM KAPASITAS 50 LITER/JAM Mastur Mastur; Utis Sutisna; Bambang Sugiantoro; Nana Supriyana; Warso Warso
JMM (Jurnal Masyarakat Mandiri) Vol 8, No 6 (2024): Desember
Publisher : Universitas Muhammadiyah Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31764/jmm.v8i6.26892

Abstract

Abstrak: Desa Panican merupakan salah satu desa yang berkomitmen untuk pengelolaan sampah mandiri khususnya sampah plastik dengan sistem barter dengan masyarakat untuk bahan proses pirolsisis dengan kapasitas 50 kg/proses. Unit ini dikelola oleh kelompok swadaya masyarakat (KSM) Bangun Utomo. Hasil minyak pirolisis berupa minyak setara solar 60%, 20 % setara minyak tanah dan 20% setara premium. Proses penjernihan selama ini menggunakan proses mixing dengan NaOH dan metanol yang diaduk mengggunakan mixer elektrik, tetapi hasil masih keruh dan banyak mengandung partikel, proses pemisahan minyak masih menggunakan tahapan pengendapan selama 2 hari, sehingga menghambat proses produksi. Untuk meningkatkan kejernihan membutuhkan prosesiltrasi membran yang cepat. Teknologi yang diterapkan menggabungkan filtrasi membran dan vacuum dalam satu proses dengan daya listrik yang rendah yaitu 250 watt. Peningkatan pengetahuan dilaksanakan dengan workshop 8 orang operator untuk memahami sistem operasi, fungsi komponen dan pemeliharaan. Minyak pirolisis, terutama fraksi solar yang mencakup 60% dari hasil produksi, menawarkan potensi pasar yang besar sebagai bahan bakar alternatif untuk mesin diesel di sektor pertanian dan industri kecil, Dengan harga jual Rp. 8000 per liter, produk ini mampu memenuhi 40% kebutuhan energi murah di desa ini. Selain itu, peningkatan harga sebesar 15% per liter meningkatkan pendapatan mitra, untuk mendukung pemasaran dilakukan pelatihan penjualan sebanyak 4 orang yang bertugas sebagai admin baik lokal maupun online. evaluasi berupa observasi performasi mesin sesuai jenis plastik menunjukkan bahwa penggunaan solar pirolisis lebih hemat dibandingkan biosolar, dengan efisiensi 5,5% pada mesin traktor, 7,23% pada mesin pemilah sampah, dan 6,5% pada mesin pencacah plastik. Fraksi minyak setara bensin dan minyak tanah dimanfaatkan untuk produksi thinner. Keberhasilan teknologi ini memberikan peluang signifikan produksi energi alternatif yang hemat biaya dan berkelanjutan, serta meningkatkan kesejahteraan ekonomi bagi mitra melalui penguatan pasar dan pendapatan.Abstract: The village of Panican is committed to independent waste management, particularly plastic waste, using a barter system with the community to gather raw materials for pyrolysis with a capacity of 50 kg per process. This unit is managed by the community self-help group (KSM) Bangun Utomo. The resulting pyrolysis oil includes diesel-equivalent oil at 60%, 20% kerosene-equivalent, and 20% gasoline-equivalent. The purification process has traditionally relied on mixing with NaOH and methanol, stirred by an electric mixer; however, the oil remains cloudy and contains numerous particulates. Oil separation still uses a two-day settling process, which slows down production. To improve clarity, a rapid membrane filtration process is needed. The technology implemented combines membrane filtration and vacuum in a single process with low electrical power, requiring only 250 watts. Knowledge enhancement was conducted through a workshop for eight operators to understand operational systems, component functions, and maintenance procedures. Pyrolysis oil, particularly the diesel fraction which comprises 60% of the production yield, offers significant market potential as an alternative fuel for diesel engines in agriculture and small industries. With a selling price of IDR 8,000 per liter, this product can fulfill 40% of the village’s demand for low-cost energy. Additionally, a 15% price increase per liter enhances partner income, and product marketing support is provided through training in local and online sales. An evaluation through machine performance observation, based on the type of plastic used, showed that pyrolysis diesel was more efficient than biodiesel, yielding 5.5% efficiency on tractors, 7.23% on waste sorting machines, and 6.5% on plastic shredders. Gasoline and kerosene-equivalent fractions are utilized for thinner production. The success of this technology offers a significant opportunity for the production of cost-effective, sustainable alternative energy, while enhancing economic well-being for partners through strengthened markets and increased revenue.
Upgrading Bahan Bakar Jumputan Padat (BBJP) Sebagai Co firing Sistem Tenaga Uap Melalui Thermal Drying dan Fermentasi Mastur, Mastur; Sugiantoro, Bambang; Prabowo, Nugrah Rekto; Supiyana, Nana; Sutisna, Utis
Infotekmesin Vol 15 No 1 (2024): Infotekmesin: Januari, 2024
Publisher : P3M Politeknik Negeri Cilacap

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35970/infotekmesin.v15i1.2074

Abstract

The waste sorting process produces organic and inorganic waste. It can be converted into Solid Recovered Fuel with the addition of a maximum of 20% plastic, which can be used for co-firing coal combustion in steam power systems. High humidity levels and the condition of organic waste with its various constituent components require drying and other treatments to increase the calorie content. Types of organic waste treatment, methods of drying, and decomposition of organic waste went through a fermentation process. The research aims to identify the effect of fermentation, addition of biomass, and plastic shreds of BBJP products on density, ash content, chlorine, and calorific value. Dimensions of organic waste powder at a level of 50 mesh and plastic shreds of 5-10 mesh are aimed at increasing the pellet/SRF bond. Mechanical testing data in the form of compression testing resulted in a level of resistance that exceeded pellet strength requirements and increased by 67%. Chlorine and sulfur levels are approaching the limit, but ash levels are still high. The calorific value of pellets in the fermented organic waste specimen treatment produces a higher calorific value compared to other treatments. Research on converting waste into co-firing fuel in solid form with the criteria for calorific value and physical properties that comply with the technical requirements for co-firing steam-powered systems can still be optimized to produce fuel with a higher calorie content. Reducing chlorine, sulfur, and ash levels is done for a low-carbon and environmentally friendly combustion process.
Inovasi Reaktor Pirolisis Sampah Plastik Campuran Sampah Perkotaan Dengan Tabung Mendatar Dan Kondensor Bertingkat Kapasitas 50 Kg Self-Sufficient Sutisna, Utis; Sugiantoro, Bambang; Soleh, Muhamad; Martuti, Nana Kariada Tri; Widowati, Widowati; Sunyoto, Sunyoto
Sehati Abdimas Vol 7 No 1 (2024): Prosiding Sehati Abdimas 2024
Publisher : PPPM POLTESA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47767/sehati_abdimas.v7i1.931

Abstract

The management of urban plastic waste poses a significant challenge for the global environment and economy. An innovative horizontal tube pyrolysis reactor with a tiered condensation system, designed for a capacity of 50 kg, has been developed to convert mixed plastic waste into liquid fuels such as diesel, kerosene, and gasoline through an efficient and environmentally friendly pyrolysis process. The reactor, with a diameter of 760 mm and a length of 1200 mm, maximizes heat distribution to ensure uniform heating without requiring mechanical rotation or stirring. External heating is maintained at a temperature range of 300°C to 350°C under anaerobic conditions to prevent direct combustion. System trials demonstrated that the conversion of plastic waste to liquid fuel products can achieve an efficiency of up to 70% of the total input mass, yielding an average of 50% liquid fuel fractions, 15% solid residue, and 35% pyrolysis gas. Analysis of the liquid fuel quality indicates hydrocarbon content comparable to conventional fuels, with potential applications in internal combustion engines. The system is designed to be self-sufficient, utilizing pyrolysis gas to sustain the process and thereby reducing external energy requirements by up to 30%. These findings highlight the significant potential of horizontal tube-based pyrolysis systems in efficiently reducing urban plastic waste while providing alternative fuel sources. This technology can thus support sustainable waste management efforts and contribute to the transition toward renewable energy.
Co-Authors Achmad Nurhidayat Aji Purwinarko, Aji Amin Retnoningsih Annindya Ardiansari Bambang Sugiantoro Bambang Sugiantoro Heri - Prasetyo, Heri - Karyono Karyono Khanif Setiyawan M. Agung Mastur Mastur Mastur Mastur Mastur Mastur Mastur Mastur Muhamad Soleh Muhamad Soleh Nana Kariada Tri Martuti Nana Kariada Trimartuti Nana Supiyana Nana Supriyana Nana Supriyana Nana Supriyana Nugrah Rekto Prabowo Nugrah Rekto Prabowo Nugrah Rekto Prabowo Reza Azizul Nasa Al Hakim Rusnaldhy, Rusnaldhy Sakuri Sakuri Setiawan, Khanif Setiawan, Khanif Siswanto Nurhadiyono Siswanto Nurhadiyono, Siswanto Sunyoto Sunyoto Sunyoto Sunyoto Supiyana, Nana Susanto, Tarsono Dwi Susilo Adi Widyanto Tris Sugiarto Tris Sugiarto Tris Sugiarto Wahyu Diputra Siregar Warso Warso widowati widowati Widowati Widowati YB. Praharto YB. Praharto Zaenurrohman Zaenurrohman Zaenurrohman, Zaenurrohman