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Program Pelatihan Perancangan Desain Universal Joint Sederhana Menggunakan Solidworks Kepada Para Guru di SMK Turen Ferdi Kurniawan; Ahmad Khairun Faizin; Wahyu Dwi Lestari; Wiliandi Saputro; Luluk Edahwati; Radissa Dzaky Issafira; Ndaru Adyono; Tria Puspa Sari
Abdi-mesin: Jurnal Pengabdian Masyarakat Teknik Mesin Vol. 2 No. 1 (2022): Abdi-Mesin
Publisher : Program Studi Teknik Mesin Universitas Pembangunan Nasional "Veteran" Jawa Timur

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Abstract

Abstrak - Program pelatihan perancangan universal joint merupakan salah satu wujud transfer of knowledge yang dilakukan untuk mengakselerasi peningkatan kemampuan guru SMK yang masih jarang mendapatkan pelatihan / upgrade skill dari instisusi diluar sekolah. Pada pelatihan kali ini digunakan software CAD (Computer Aided Design) “SOLIDWORKS” yang merupakan salah satu aplikasi CAD yang banyak digunakan dalam industri manufaktur dalam hal perancangan suatu desain produk. Program pelatihan ini diberikan kepada guru SMK yang terpilih sebanyak 10 guru di SMK Turen. Pelatihan dilaksanakan selama 2 hari secara tatap muka di lab desain manufaktur SMK Turen. Pelatihan dimulai dengan proses install software CAD SOLIDWORKS pada 10 komputer yang ada pada lab, yang dilanjutkan pengenalan dasar penggunaan aplikasi solidworks. Proses selanjutnya adalah pembuatan part dari universal joint sesuai dengan buku panduan yang telah diberikan, part yang dibuat meliputi : yoke, bushing, pin, dan swivet. Pada akhir kegiatan akan dilakukan proses assembly dari part serta penggambaran 2D. Hasil akhir dari proses assembly ini adalah universal joint sederhana, dan untuk penggambaran 2D akan menghasilkan gambar teknik yang dapat difungsikan untuk proses manufaktur dari universal joint tersebut. Di akhir kegiatan guru yang telah mengikuti pelatihan perancangan universal joint sederhana diberikan sertifikat sebagai bentuk apresiasi telah mengikuti pelatihan.
Sosialisasi tentang Implementasi Ilmu Teknik Mesin pada Dunia Biomedik di Jurusan Teknik Pemesinan SMK Turen Malang Wahyu Dwi Lestari; Tria Puspa Sari; Ndaru Adyono; Luluk Edahwati
Abdi-mesin: Jurnal Pengabdian Masyarakat Teknik Mesin Vol. 2 No. 1 (2022): Abdi-Mesin
Publisher : Program Studi Teknik Mesin Universitas Pembangunan Nasional "Veteran" Jawa Timur

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Abstract

Ilmu teknik mesin menjadi sebuah keilmuan yang berkontribusi besar dalam kecanggihan teknologi, diantaranya yaitu adanya keilmuan terkait komposit, mekratonika, nanoteknologi, manufaktur, biomekatronik dan yang sedang mendapat sorotan saat ini adalah tentang alat-alat medis. Aplikasi ilmu teknik mesin pada dunia biomedik disosialisasikan di Jurusan Teknik Pemesinan SMK Turen Malang oleh program studi teknik mesin melalui kegiatan Pengabdian kepada Masyarakat (PKM). Materi sosialisasi disampaikan dengan metode ceramah dan diskusi interaktif. Melalui kegiatan ini diharapkan dapat memberikan pengetahuan dan wawasan pada siswa dan guru-guru di SMK Turen Malang terutama di Jurusan Teknik Pemesinan.
Analysis of Combustion Temperature on Specific Fuel Consumption (SFC) of Diesel Engines Using B100 and B20 Fuel in the Long Term Wiliandi Saputro; Muhammad Ikhsan; Erwan Adi Saputro; Wahyu Dwi Lestari; Luluk Edahwati; Ahmad Khairul Faizin; Sutiyono; Ndaru Adyono; Tria Puspa Sari; Radissa Dzaky Issafira
Nusantara Science and Technology Proceedings 3rd International Conference Eco-Innovation in Science, Engineering, and Technology
Publisher : Future Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11594/nstp.2022.2716

Abstract

Indonesia is one of the largest palm oil-producing countries globally, with a production value of 40 million tons by 2020. Biodiesel is one of the alternative energy sources that can be processed from palm oil. Diesel engines can directly use biodiesel as a fuel. Biodiesel has distinct characteristics from diesel; thus, it will affect performance and other things on the engine. In this research, diesel engine performance tests were carried out, including specific fuel consumption (SFC), cylinder head temperature, cylinder block, and exhaust pipe, with a test time of 300 hours. This research aims to determine the effect of the cylinder head, cylinder block, and exhaust pipe temperatures on SFC using two different fuels, i.e., B100 and B20. Based on the test results, the average cylinder head, cylinder block, and exhaust pipe temperatures on the B100 engine are 136 oC, 130 oC, and 257 oC. As for the B20 engine's cylinder head, block, and exhaust pipe temperatures are 139 oC, 132 oC, and 264 oC. Engine with B100 fuel obtained SFC of 0.317 kg/kW.hour and engine with B20 fuel obtained SFC of 0.276 kg/kW.hour. In general, the combustion temperature in the cylinder head affects the increase in SFC in both engines with different fuels; the higher the combustion temperature in the cylinder head, the higher the SFC is. Engines with B100 fuel have a higher SFC value than B20 fuel, which is influenced by the higher viscosity and density values; thus, the droplets from the fuel atomization process become larger when compared to fuels with lower viscosity and density values. The graph analysis shows that the cylinder block temperature graph on the B100 and B20 fueled engines decreases between temperatures of 133-134 oC, then inflates with the increase in specific fuel consumption. The higher temperature compared to the B100 fuel engine makes the fuel undergo complete combustion when injected into the combustion chamber due to atomization or very fine droplets burning completely. The cylinder block temperature chart on the B100 and B20 fueled engines has a very significant trend difference. B100 engines tend to experience a decreasing trend in temperature along with an increase in SFC, while B20 engines tend to experience an increasing temperature trend along with an increase in SFC.
The Influence of the Mass Fraction of Catalyst for Oxy-Hydrogen (HHO) Production on the Dry Cell Type of HHO Generator Tria Puspa Sari; Denny Widhiyanuriyawan; Amajida Sadrina; Ramadan Bimo Anggoro; Rahadi Agung Raharjo; Ryan Rizaldi
Nusantara Science and Technology Proceedings 3rd International Conference Eco-Innovation in Science, Engineering, and Technology
Publisher : Future Science

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.11594/nstp.2022.2751

Abstract

One alternative energy that can e developed in the future is water. The water can produce future fuels, namely hydrogen and oxy-hydrogen, through the electrolysis of water. Electrolysis of water is one way to produce hydrogen into electrical and thermal energy conversion of hydrogen and oxygen. This study used a dry cell type HHO generator to produce Oxy-hydrogen. Oxy-hydrogen consists of two hydrogens and one oxygen or Oxy-hydrogen (HHO). Carried out to determine the optimal performance of the mass fraction of the catalyst on the productivity of Oxy-hydrogen by mixing 2500 ml of air and NaHCO3 as a catalyst. The observed mass catalyst fractions were 0.69, 1.38, 1.77, 2.15, 5 7.5, 10, and 15%. The results showed that the best Oxy-hydrogen production performance using a catalyst was 10% catalyst mass fraction with a production rate of 0.02250 l/s with an efficiency of 36.98%.
Energi Alternatif (Biogas) Pengganti Bahan Bakar Minyak Pada Masyarakat Pedesaan di Kabupaten Pamekasan Jawa Timur Novel Karaman; Luluk Edahwati; Ndaru Adyono; Tria Puspa Sari; Wahyu Dwi Lestari; Radissa Dzaky Issafira; Ahmad Khairul Faizin; Wiliandi Saputro
Abdi-mesin: Jurnal Pengabdian Masyarakat Teknik Mesin Vol. 2 No. 2 (2022): Abdimesin
Publisher : Program Studi Teknik Mesin Universitas Pembangunan Nasional "Veteran" Jawa Timur

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33005/abdi-mesin.v2i2.70

Abstract

Abstrak-Teknologi biogas dari kotoran sapi merupakan salah satu alternatif sumber energi pengganti bahan bakar minyak pada masyarakat pedesaan sekaligus mengatasi masalah limbah organik di pedesaan sebagai sumber energi alternatif biogas. Biogas merupakan hasil proses pembusukan limbah organik secara anaerobic menjadi energi yang berfungsi sebagai pengganti bahan bakar minyak. Masyarakat desa Pancong Kecamatan Waru Timur di kabupaten Pamekasan sebagian besar mata pencaharian sebagai petani dan peternak. Khususnya petani/peternak di desa Pancong memiliki 2-3 sapi dan tidak menyadari bahwa kotoran sapi dapat menjadi bahan bakar alternatif (biogas). Metode menggunakan penyuluhan/pelatihan tentang pembuatan dan instalasi biogas sederhana, serta pendampingan dalam memproduksi biogas. Pelatihan diikuti oleh peternak/petani dan dilakukan di lokasi peternak desa Pancong kecamatan Waru Timur kabupaten Pamekasan. Perolehan produksi biogas dari kotoran sapi menghasilkan biogas yang terbentuk dialirkan ke penampung gas plastik. Gas terbentuk setelah diisi campuran kotoran sapi dan air (1:1), dan tercapai pada hari ke-6. Selanjutnya gas dapat dimanfaatkan sebagai bahan bakar. Setelah berproduksi perlu pengisian setiap hari. Biogas dapat digunakan untuk memasak sebagai kebutuhan sehari-hari dan produk samping (slurry) dapat dimanfaatkan untuk pupuk organik dan pakan ikan.
Analysis of effect Magnesium Ammonium Phospate (MAP) Concentration on Struvite Morphology in A Vertical Reactor Luluk Edahwati; Sutiyono; Atika Andini; Wahyu Dwi Lestari; Tria Puspa Sari; Ndaru Adyono; Novel Karaman
BIOMEJ Vol. 1 No. 1 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Struvite was a white crystal known as Magnesium Ammonium Phosphate Hexahydrate (MgNH4PO4.6H2O). In industry, struvite was found in the pipes crust which the hot fluid through passes. Struvite is often used as fertilizer because it contains phosphate content. The one of benefits of struvite crystals is slow release fertilizer, so it can be more durable, which is good for the growth of the plants. The Precipitation technology is currently one of the most widely applied technologies in struvite formation. The process of forming struvite is carried out by using a vertical reactor. The process started by mixing the equimolar solutions of MgCl2, NH4OH, and H3PO4 with a concentration ratio of 1: 1: 1 and 1: 1: 2. Theprocess was carried out with the condition at the 30°C while the air inlet rate was 1.25 liters/min. The pH of the solution is pH 9 and controlled using NaOH solution. The process was carried out in the steady state condition. Then the solution was filtered and solid was dried at room temperature for 48 hours. From this study, the concentration ratio of 1:1:2 was obtained the best of struvite compared to the others ratio. The solid was analyzed by using the SEM-EDX instrument. The morphology of struvite was formed an irregular pyramid like crystal or commonly referred to as an authorhombic shape.
SEM Analysis of UHMWPE for Biomedical Application Wahyu Dwi Lestari; Luluk Edahwati; Tria Puspa Sari; Ndaru Adyono; Novel Karaman
BIOMEJ Vol. 1 No. 1 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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The objective of this study is to investigate the wear mechanism of UHMWPE acetabular liner. There were three samples of acetabular liner with variations without crosslink, with crosslink doses of 50 kGy and 100 kGy which were subjected to a wear testing process. The wear test was carried out using a Tribometer wear testing machine with a total of 30,000 cycles and a load of 800N. Microstructure analysis was performed using scanning electron microscopy (SEM). The results show that the surface of the UHMWPE acetabular liner with the crosslink treatment is smoother than the untreated one. This shows that UHMWPE with crosslink treatment has a lower wear rate, where the greater the crosslink dose the lower the wear rate. The wear mechanism that occurs in this study is the third body abrasion which leads to adhesive wear.
Perancangan Mesin Pengupas dan Pemarus Batang Ubi Kayu: Konsep Rancangan Mesin Novel Karaman; Ndaru Adyono; Tria Puspa Sari; Luluk Edahwati; Wahyu Dwi Lestari Edahwati
BIOMEJ Vol. 1 No. 1 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Indonesia is the fifth largest cassava-producing country, where the national cassava production per year reaches 23 million tons. On the other hand, the organic waste in the form of cassava stems with the potential to use a large alpha-cellulose stem content. Alpha-cellulose is a much-needed biomass material in the field of industry and renewable energy sources. Highquality alpha-cellulose is produced from cassava stem fibers that have separated the outer shell. Research in the design of machines capable of processing stripping and sequencing cassava stems simultaneously has the potential to increase the productivity of making Alpha-cellulose raw materials for industrial needs. The prototype design peeling machine and a cassava rod pucker using the engine element approach is expected to produce an engine design that has the specification of a 0.5 HP 3-phase main drive motor with a 1400 rpm rotation consisting of 2 pulley transmissions and a gearbox ratio of 60.
Mini Factory Laboratory from Technology Reverse Engineering Ballet Reactors in Struvite Formation Luluk Edahwati; Sutiyono; Wahyu Dwi Lestari Edahwati; Radissa Dzaky Issafira; Wiliandi Saputro; Ahmad Khairul Faizin; Ndaru Adyono; Tria Puspa Sari
BIOMEJ Vol. 1 No. 2 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Reverse Engineering (RE) can be interpreted as procedures and processes in dismantling an object to find out the materials, working methods, or technology used so that the object can function properly. Design activities using the reverse engineering concept make it easier for students to understand product specifications, product advantages and disadvantages, product production processes and production cost estimates before designing new products. The laboratory is one place that can be used to carry out the reverse engineering process. The bulkhead reactor is an alternative to the stirred tank reactor with the aim that the resulting product is maximized both in terms of quantity and morphology or shape of the material. The benefit of disassembling this product is as a first step in understanding the concept of reverse engineering in the task of designing machines or tools. From the results of the study, it was found that the formation of struvite occurred at pH 9 using an air flow rate of 1 l/minute.
Non-Premixed Combustion Simulation with Variation of Swirl Burner Slope using Turbulence Modeling K-ɛ Radissa Dzaky Issafira; Widya Wijayanti; Luluk Edahwati; Wahyu Dwi Lestari Edahwati; Wiliandi Saputro; Ahmad Khairul Faizin; Ndaru Adyono; Tria Puspa Sari
BIOMEJ Vol. 1 No. 2 (2021): BIOMEJ
Publisher : UPN 'Veteran" Jawa Timur

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Combustion is a very complex matter. Therefore, we need to know the phenomenon that occur in combustion apart from the temperature distribution. This research uses quasi-research. The background in using quasi-experimental is because it has advantages in data collection. Moreover, the phenomena that occur in more detailed research by means of a numerical approach could also be observed. This research was conducted with an approach (simulation) of diffusion combustion using methane (CH4) fuel and air containing 29% oxygen (O2), 71% nitrogen (N2) and the addition of swirl in the air ducts. k-ɛ turbulence modeling was aaplied in this somulation. This variation of the fuel velocities are 3 m/s, 5 m/s, 7 m/s, where the air velocity was varied for 3 m/s, 5 m/s, 7m/s. In this simulation, room pressure of 1 atm was applied for the surrounding. The results showed that, the greater the angle of inclination of the swirl burner, the shorter the flame. And on the variation of fuel velocity, we get the result that the higher fuel velocity, increase fire height; however, the temperature of the fire height will decrease.