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Implementation of Failure Mode and Effect Analysis (FMEA) for centrifugal pump maintenance in water supply distribution system Zakki Fuadi Emzain; Zean Galang Wardhana; Satworo Adiwidodo; Siti Duratun Nasiqiati Rosady; Prasetyo Prasetyo; Muhammad Andi Nova
Jurnal Polimesin Vol 22, No 3 (2024): June
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v22i3.4739

Abstract

A centrifugal pump is an essential mechanical device in the Regional Drinking Water Company (PDAM) to distribute sterile water from the reservoir to local community houses by flowing the fluid through the pipeline. However, improper and inadequate maintenance of centrifugal pumps can result in component damage, including bearings that are broken, ripped, or damaged mechanical seals. Therefore, for the water supply to continue smoothly, proper maintenance needs to be carried out so that the engine's performance will be maintained and last longer. This study aims to conduct a maintenance analysis on centrifugal pumps utilized by the PDAM of Madiun City. The Failure Modes and Effects Analysis (FMEA) method was employed to assess the potential failure of a system, design, process, or service by implementing a systematic approach to analyze damage and devise maintenance strategies. The FMEA analysis revealed that the shaft of the centrifugal pump component had the highest Risk Priority Number (RPN) value, which amounts to 294. The wearing ring had the lowest RPN value among the centrifugal pump components, with a value of 54. The Pareto diagram results classified six components: shaft, clutch, stuffing box, motor, impeller, and mechanical seal to recommend preventative maintenance action. Additionally, three other components suggested for corrective maintenance were the bearing, packing, and wearing rings
EXPERIMENTAL AND CFD ANALYSIS OF A LABORATORY-SCALE PARALLEL FLOW SHELL AND TUBE HEAT EXCHANGER Alviani Hesthi Permata Ningtyas; Siti Duratun Nasiqiati Rosady; Ilham Arifin Pahlawan; Rilo Chandra Muhamadin
Logic : Jurnal Rancang Bangun dan Teknologi Vol. 26 No. 1 (2026): March
Publisher : Unit Publikasi Ilmiah, P3M, Politeknik Negeri Bali

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31940/logic.v26i1.39-47

Abstract

A heat exchanger is a device that functions to change the temperature of a fluid by utilizing the heat transfer mechanism from a high-temperature fluid to a lower-temperature fluid. This study was conducted to design and analyze the performance of a shell and tube heat exchanger with a parallel flow configuration on a laboratory scale. The design process focused on determining the main dimensions and components, such as tube length and the ratio between shell and tube diameters, to ensure optimal operation for laboratory experiments. After the device was successfully fabricated, experiments were carried out to obtain temperature data of the hot and cold fluids at both the inlet and outlet. These experimental data were then compared with the results of numerical simulations using ANSYS Fluent software based on the Computational Fluid Dynamics (CFD) method. The simulation was used to visualize the flow pattern and temperature distribution within the heat exchanger, as well as to calculate heat transfer efficiency. The results showed good agreement between the simulation and experimental data, with only a 1% deviation, where the inlet temperature of the hot fluid was 65°C and the outlet temperature was 38°C, indicating the validity of the numerical model used. From this study, it can be concluded that the combination of experimental design and CFD simulation analysis provides a more comprehensive understanding of the temperature distribution and efficiency of a shell and tube heat exchanger with a parallel flow configuration.