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Penyuluhan Budaya 5R dan Kesehatan Keselamatan Kerja di PT. Tunggal Indotama Abadi Ririn Regiana Dwi Satya; Sahat Sinambela; Irman maulana; Nurdeni, Nurdeni
Jurnal Pengabdian dan Peningkatan Mutu Masyarakat (Janayu) Vol. 3 No. 2 (2022): Jurnal Pengabdian dan Peningkatan Mutu Masyarakat
Publisher : Universitas Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22219/janayu.v3i2.21529

Abstract

Conformite Europene (CE) Marking certification is a certificate that shows a guarantee of product safety and security for users. The problem faced by the company in terms of product exports, especially to the European Market, is the prerequisite for completeness in the form of CE Mark certification. Answering these problems, the purpose of this counseling and mentoring program is the implementation of the 5R Program (Concise, Neat, Clean, Treat, Diligent) to lead to the acquisition of certification. In addition, Occupational Health and Safety (K3) is very necessary for every institution or organization in preventing accidents and occupational diseases. Based on PP RI Number 50 of 2012. 5R and K3 The solution offered through community service by lecturers and students is to provide counseling and assistance to build a culture and arrangement of a clean and healthy work environment, as well as improve work environment management so that it is effective and efficient. . Outcome plans (in the form of services, systems, products, etc.) that are targeted are counseling and assistance with training modules, displays and reports along with photos and activity banners
Edukasi dan Workshop 5S di Lingkungan Masyarakat dan Kehidupan Sehari Hari Tri Widodo; Ismail Fardiansyah; Irman Maulana
Pandawa : Pusat Publikasi Hasil Pengabdian Masyarakat Vol. 2 No. 4 (2024): Oktober: Pusat Publikasi Hasil Pengabdian Masyarakat
Publisher : Asosiasi Riset Ilmu Pendidikan Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61132/pandawa.v2i4.1245

Abstract

A clean, neatly arranged and beautiful environment is something that people really desire. Because it will brings various positive impacts including: increasing the sense of comfort for the community, avoiding potential diseases and contributing to a green environment which brings many benefits. The 5S program is a program that is commonly implemented by many companies. 5S is an extension of (seiri, seiton, seiso, seiketsu, shitsuke) or usually translated as 5R (concise, neat, clean, diligent care). 5S is very suitable to be implemented in society where it is hoped that it will have an impact on creating a green environment. 5S education and workshops are carried out by providing directions along with examples. This application consists of sorting community equipment that is needed and not needed. Seiton explained that all community equipment has its proper place. Seiso by carrying out environmental cleaning is equipped with seiketsu which is routine scheduling, as well as shitsuke whose application is routine checking of the environment together to produce further improvements to the environment
Minimalisasi Defect Produk Granite Tile Pada Proses Sorting & Polishing Dengan Pendekatan Root Cause Analysis (RCA) (Studi Kasus di PT. Niro Ceramic Nasional Indonesia, Bogor–Jawa Barat ) Maulana, Irman; Waluyo, Bambang Suhardi; Widodo, Tri
Journal Industrial Manufacturing Vol 9, No 1 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i1.10992

Abstract

Competition in the industry makes manufacturing companies do continuous improvement of production in order to achieve good quality. PT. XYZ is a company engaged in the manufacturing industries that produce granite tile. The problems that often arise on the production floor, especially in the process of sorting and polishing that is, the high defect products produced in the process. The purpose of this study is to minimize damage to the product on the S & P, Useful and finished product quality improvement plans. To support solving this problem, researchers used a method approach Root Cause Analysis (RCA). In the histogram obtained from the check sheets, Pareto diagrams visible damage in the S & P damage type of disability the most dominant is the Crack (57%), followed Thick (18%), Glaze Drop (11%), Black Coring (8%), and the last is the Scraper Defect (6%). From the research, a result that most of the damage is Crack. Factors causing these defects are the factors that cause deviations quality raw materials such factors, factors working methods irregularities in the implementation of the work, a factor that is less engine preventive maintenance, factor of fewer operators do not obey the standard factory operations. From the productivity results in the S & P, generate some suggestion in terms of minimizing the product is defective is implementing kaizen. Keywords: Root Cause Analysis (RCA), Application of Process Improvement, Kaizen, 5S, Granite Tile. 
Perbaikan Waktu Changeover Menggunakan Metode Single Minute Exchange Of Dies (Smed) Bagian Pencetakan Tabelt Pada Mesin Jc-16 Di PT. Samco Farma Fardiansyah, ismail; Azhara, Lulu; Widodo, Tri; maulana, irman
Journal Industrial Manufacturing Vol 9, No 2 (2024): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v9i2.12476

Abstract

The high changeover activity process for changing products causes the output produced by the loss Tabelt printing section to not meet the target, in data for September - December 2023 with total output only reaching 90.22%. This percentage is still less than the production standard set by the company which must reach 98%. Single Minute Exchange of Die (SMED) is a method from Lean Manufacturing that is used to reduce time in the setup/changeover process. Therefore, this research was carried out using the single minute exchange of dies (SMED) method. This research aims to determine the factors that influence the length of changeover time and make improvements using the Single Minutes Exchange of Dies (SMED) method. The total standard time for the changeover process obtained was 39581.7 seconds. before applying the SMED method, the changeover process had a total of 15 activities, with 13 internal activities and 2 external activities with an average total time of 39581.7 seconds. After implementing the SMED concept, it resulted in a total of 13 activities for the changeover process, 10 internal activities and 3 external. The simulation results of the proposed improvement have a total time of 30717.2 seconds with a reduction percentage of 22%. The results of the analysis using FTE changeover activities before and after implementing the SMED method, the total FTE was 1.57. Meanwhile, after implementing SMED, the total FTE was 1.2 with Normal information. Keywords: Changeover, Single Minute Exchange of Die (SMED), Stopwatch Time Study, Fishbone Diagram, Internal and external activities, FTE
IMPLEMENTASI PERBAIKAN KUALITAS UNTUK MENGURANGI DEFECT AIRCRAFT PAINTING TOUCH-UP DENGAN METODE DMAIC DI INDUSTRI PENERBANGAN Fardiansyah, Ismail; Khusyaini, Ahmad; Maulana, Irman; Widodo, Tri
Journal Industrial Manufacturing Vol 10, No 1 (2025): Journal Industrial Manufacturing
Publisher : Program Studi Teknik Industri Universitas Muhammadiyah Tangerang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31000/jim.v10i1.13546

Abstract

In line with technological advancements and increased consumer expectations, quality has become a key factor in the service industry. PT. XYZ, which operates in the aircraft maintenance field, faces the challenge of reducing defects in the aircraft painting touch-up process. This research aims to reduce these defects using the DMAIC method. The DMAIC phases include define, measure, analyze, improve, and control. In the define phase, it was found that dust defects were the most dominant. Initial measurements showed an average DPMO (defects per million opportunities) of 12,129 and a sigma of 3.773. Analysis using the Ishikawa diagram identified the root causes of the problem, and FMEA helped determine the priority root causes that needed immediate improvement. The main causes of the aircraft paint touch-up defects were material cleaning that left fibers on the surface to be painted, and the spray gun being in an un optimized condition for use. Suggested improvements included procuring the appropriate cleaning materials and implementing a preventive maintenance checklist for the spray gun. The implementation of these improvements showed a reduction in dust defects, with the DPMO dropping to 3,477 and sigma increasing to 4.209. These results demonstrate that the improvements made were effective in reducing defects and enhancing painting quality.Keywords: DPMO, sigma, DMAIC, dust defects, aircraft painting. 
UTILIZATION OF DIGITAL MEDIA FOR ISLAMIC RELIGIOUS EDUCATION LEARNING BASED ON DIGITAL INTELLIGENCE (CERDIG) AT SMPI DARUNNIYAHJETIS Irman Maulana; Ainul Yaqin; Muhammad Ali Rohmad
International Journal of Social Science, Educational, Economics, Agriculture Research and Technology (IJSET) Vol. 4 No. 10 (2025): SEPTEMBER
Publisher : RADJA PUBLIKA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.54443/ijset.v4i10.1065

Abstract

This study aims to develop and evaluate the effectiveness of digital learning media based on the Cerdig application in Islamic Religious Education (PAI) at SMPI Darunniyah Mojokerto. The media development method, through the stages of needs analysis, design, development, implementation, and evaluation, was carried out on students in grades VII to IX during the even semester of the 2024/2025 academic year. The results showed that the Cerdig learning media was able to significantly increase student interest and learning activities with the support of interactive features such as video, audio, quizzes, and discussion forums. Teachers and students responded positively to the use of this media, despite technical constraints such as limited internet network access and teacher skills in operating the application. This media has proven valid, practical, and effective in supporting PAI learning, while strengthening communication and collaboration between teachers and students. Teacher training and digital infrastructure support are key factors in ensuring the success of this application. This study recommends the development of more responsive features and the integration of Islamic character values ​​​​to optimize digital-based learning and make it more relevant to students' needs.
ACCIDENT POTENTIAL ESTIMATION SYSTEM BY CALCULATING VEHICLESPEED USING DEEP LEARNING YOLO METHOD (You Only Look Once) Irman Maulana; sanyata, sanyata purwidayanta
ADVANCE INFORMATICS RESEARCH JOURNAL Vol. 1 No. 1 (2025): Advanced Informatics Research
Publisher : ADVANCE INFORMATICS RESEARCH JOURNAL

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Traffic accidents are incidents that often lead to serious consequences, such as fatalities or property damage. A key factor influencing these accidents is vehicle speed. Despite some reductions, the death toll from traffic accidents remains high. Vehicle speed, in particular, has been identified as a primary factor exacerbating the risk and severity of accidents. Therefore, controlling vehicle speed is crucial for reducing accident rates.A vehicle speed detection system utilizing deep learning technology, such as the You Only Look Once (YOLO) model, provides an effective solution for analyzing and monitoring vehicle speed in real-time. This technology enables rapid and accurate vehicle detection, along with efficient speed data processing. By leveraging cameras to record video, the system offers essential information for law enforcement and accident prevention. The real-world implementation of this system will enhance traffic safety by delivering relevant and accurate information to authorities. The use of YOLO technology in this system allows for more effective vehicle speed monitoring and prompt decision-making to prevent accidents. Consequently, this system contributes to reducing accident risks and improving road safety.