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Waste Identification In The Production Process PTC Ceramic Heating Element With Lean Manufacturing Approach At CV. Sulis Keramik Maylani, Arista; Agusti, Febrina; Nur Diansari, Brillian
Proceeding of the International Conference Health, Science And Technology (ICOHETECH) 2024: Proceeding of the 5th International Conference Health, Science And Technology (ICOHETECH)
Publisher : LPPM Universitas Duta Bangsa Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47701/icohetech.v5i1.4239

Abstract

A firm called CV. Sulis Keramik makes parts for mosquito mats; these parts come in the shape of PTC heating elements. A kind of positive temperature coefficient thermistor used in heating applications is the ptc heating element. There are still many different waste indicators throughout the production process, which lowers the process's efficacy and efficiency. Defects with a 10% defect rate are among the main issues. Furthermore, there exist other indicators of waste associated with waiting times, transportation, and other wastes. With the use of lean manufacturing techniques, this project seeks to eradicate waste from CV Sulis Keramik ptc heating element production process. Value stream mapping in its current state, waste assessment models, value stream analysis tools, production system improvement, and designing future value stream mapping were all shown in the research's first stage.
Redesigning the Production Facility Layout Using the Systematic Layout Planning (SLP) Method: A Case Study at CV. Vyo Factory Rahmadani, M. Ibnu; Nur Diansari, Brillian; Filemon Waluyono, Garnet
SAINTEKBU Vol. 17 No. 01 (2025): Vol. 17 (01) January 2025
Publisher : KH. A. Wahab Hasbullah University

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

This research was conducted to design a facility layout using the SLP method, accompanied by a comparison of the efficient time between the initial layout and the proposal, as well as the results of direct observations of the production flow and activities in the CV production area. The Vyo factory has problems with irregular production flows, back-and-forth material movement (backtracking). This problem can have an impact on the enormous distances that material is moved irregularly due to relationships between departments that are far apart. Additionally, there is the issue of placing facilities that are not connected, as some facilities must be located near the production process. To overcome layout management problems, a method that can be employed is Systematic Layout Planning, which can be implemented using SketchUp software by redesigning the facility layout using this method. Based on the proposed alternative layout design using the SLP method, it can be seen that the best layout for shirt production on line 1 is starting with the storage warehouse, leading to the cutting for pattern cutting, after completion, it continues with a sewing process combining the front and back chest patterns, and sleeve sewing. The results of the design carried out using the SLP method, with SketchUp software, obtained a proposed layout to eliminate backtracking. The results of the analysis of effectiveness and efficiency during the production process can optimize the production process to be more orderly and utilize space more efficiently, allowing for a more streamlined workflow from incoming raw materials to finished products. Implementing this proposed layout can resolve layout issues in the production area, thereby eliminating backtracking.