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Analisis Faktor-Faktor Penyebab Terjadinya Selisih Jumlah Stok Suku Cadang Di Gudang Bengkel Perawatan Alat Berat PT. “X” Syahruddin Syahruddin
Jurnal Teknologi Terpadu Vol 4, No 1 (2016): JTT ( Jurnal Teknologi Terpadu )
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32487/jtt.v4i1.127

Abstract

AbstractThis study aims to determine the factors that cause the difference in the number of recorded stock of spare parts available in the warehouse with PT. "X" and the issues at the warehouse PT. "X" as well as the efforts that need to be done to overcome these problems. Field research by the method of observation, documentation and interview with the supervisor, foreman and employees / warehouse staff committed to the process of receiving, stock in, invetory, stock out and stock opname. The data collected are quantitative data includes data spare parts and spare parts as well as the difference and qualitative data covering warehouse management condition and the cause of the problems that occurred in the warehouse. Research results are the factors that cause the difference in the number of recorded stock of spare parts available in the warehouse with PT. "X" is the item moved to the new warehouse 198 items (23%), spending without FPB 46 items (5%), One of the cutting stock 42 item (5%), do pengadjustan 442 items (52%) and the results of adjustment auditing 119 items (14%). Problems on the warehouse PT. "X" and the efforts made to overcome that: when the officer is not rigorous checking process parts using sampling methods in checking the spare parts, the repair effort is to check the spare parts entered with 100% inspection methods. Spare parts storage activities are carried out is still not good, then the repair effort is put parts or goods appropriately and neatly with the FIFO principle. Lack of spare parts that can come out without the FPB and cuts the number of parts, the repair effort is to store spare parts on each shelf and manufacture of card stock to control the goods out. Control tasks are not carried out properly, then the repair effort is tracking the items spare parts there is difference for re recorded existence. Key Words: Sparepart, warehouse, inventory, heavy equipment maintenance and FIFO principle AbstrakPenelitian ini bertujuan untuk mengetahuifaktor-faktor penyebab terjadinya selisih jumlah stok suku cadang yang terdata dengan yang tersedia di gudang PT. “X”dan permasalahan-permasalahan pada gudang PT. “X” serta usaha-usaha yang perlu dilakukan untuk mengatasi permasalahan tersebut.Penelitian lapangan dengan  metode observasi, dokumentasi dan wawancara kepada supervisor, foreman dan karyawan/staff gudang yang dilakukan pada proses penerimaan, penyimpanan, peneluaran dan pengontrolan. Data yang dikumpulkan adalah data kuantitatif  yang meliputi  data suku cadang dan selisih suku cadang serta data kualitatif yang meliputi kondisi pengelolaan gudang dan penyebab dari kendala yang terjadi pada gudang tersebut. Hasil penelitiannya adalah faktor-faktor penyebab terjadinya selisih jumlah stok suku cadang yang terdata dengan yang tersedia di gudang PT. “X” adalah  barang pindah ke gudang baru 198 item (23%), pengeluaran tanpa FPB 46 item (5%), Salah pemotongan stok 42 item (5%), dilakukan pengadjustan 442 item (52%) dan hasil adjustment audit 119 item (14%). Permasalahan pada gudang PT. “X” dan usaha yang dilakukan untuk mengatasinya yaitu: Petugas tidak teliti saat proses pengecekan suku cadang menggunakan metode sampling dalam pengecekan suku cadang, maka usaha perbaikannya adalah melakukan pengecekan suku cadang masuk dengan metode 100% inspection. Kegiatan penyimpanan suku cadang yang dilaksanakan masih kurang baik, maka usaha perbaikannya adalah menempatkan suku cadang atau barang secara tepat dan rapi dengan prinsip FIFO. Adanya suku cadang yang dapat keluar tanpa adanya FPB dan pemotongan jumlah suku cadang, maka usaha perbaikannya adalah dengan menyimpan suku cadang pada masing-masing rak dan pembuatan stock card untuk mengontrol barang keluar. Aktivitas pengontrolan tidak dilaksanakan dengan baik, maka usaha perbaikannya adalah melakukan tracking pada item suku cadang yang terjadi selisih untuk didata ulang keberadaannya. Kata Kunci: Suku cadang, gudang, inventory,perawatan alat berat dan prinsip FIFO
Reliability Analysis of Unit HD 465-7R at Badiwata Site, PT. Sumber Mitra Jaya Syahruddin Syahruddin
Jurnal Teknologi Terpadu Vol 7, No 1 (2019): JTT (Jurnal Teknologi Terpadu)
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32487/jtt.v7i1.626

Abstract

This study aimed to determine the reliability and factors that influence the reliability of HD 465-7R units at the Badiwata Site of PT. Sumber Mitra Jaya. This study utilized field observation methods, document analysis from Historical Units, Monthly Physical Availability Heavy Equipment Reports, Key Performance Indicators and interviews. Data was processed using nonprobability sampling technique with purposive sampling method. Furthermore, it was analyzed by grouping data based on variables, classifying data types, tabulating data, presenting data and performing reliability calculations. To analyze quantitative data, descriptive statistics was used. Reliability measures include calculation of Mean Time To Repair (MTTF) and Mean Time Between Failure (MTBF). Data was presented in form of tables, histograms and pareto diagrams. It showed the reliability of the HD465-7R unit decreased every month. It was recorded 84% in August, 80% in September, and 75% in October.  Factors which influenced the reliability of the HD465-7R unit included the frequency of damage to tire, brake, accident and electrical problems.
Penerapan Informasi Dan Communication Of Technologyn (ICT) Dalam Peningkatan Mutu Pengajaran Bagi Guru Di Balikpapan Pada Era Revolusi Industri 4.0 Andi Sri Irtawaty; Maria Ulfah; Armin Armin; Syahruddin Syahruddin
Abdimas Universal Vol. 1 No. 2 (2019): Oktober
Publisher : Lembaga Penelitian dan Pengabdian kepada Masyarakat Universitas Balikpapan (LPPM UNIBA)

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (714.962 KB) | DOI: 10.36277/abdimasuniversal.v1i2.32

Abstract

Along with the development of technology, the quality of education is a benchmark to produce graduates who have knowledge and skills who are able to be competitive in the world of industry according to their fields of expertise. One of the supporting factors that can improve the quality of education is the presentation of quality and innovative teaching materials to trigger students' interest in learning. The I-Spring application is the solution because this application is able to combine audio, video, music and practice questions in one file, then convert the power point format into an html format that can be presented online at local hotspots. Based on this background, the Balikpapan State Polytechnic Electrical Engineering Department carried out Community Service activities with a training method for making multimedia-based teaching materials. The activity took place in Balikpapan State Middle School 15 and State Vocational High School 6 Balikpapan with 32 participants. The purpose of this training is to improve the competence of the teachers in making interesting and innovative teaching materials, thereby increasing students' interest in learning. The final results in the form of the work of the teachers can present the teaching materials based on I-Spring applications with a success rate of 85%.
Rancang Bangun Alat Uji Gaya Dorong (Trust Force) Motor Brushless Randis Randis; Ida Bagus Dharmawan; Syahruddin Syahruddin
Jurnal Teknologi Terpadu Vol 5, No 2 (2017): JTT (Jurnal Teknologi Terpadu)
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32487/jtt.v5i2.271

Abstract

Penelitian ini bertujuan untuk merancang dan membuat alat uji gaya dorong dari kombinasi motor brushless dan baling-baling pada penggunaan Unmanned Aerial Vehicle (UAV). Sistem alat uji gaya dorong yang dibuat pada penelitian ini memanfaatkan Arduino Uno  Atmega 328 sebagai mikrokontrollernya. Alat ini dilengkapi dengan load cell yang berfungsi untuk mengukur besarnya gaya dorong yang dihasilkan oleh kombinasi motor brushless dan baling-baling saat berputar. Load cell yang digunakan adalah load cell 5 kg yang dihubungkan dengan modul Hx 711 yang berfungsi untuk mengkonversi perubahan load cell yang terukur dalam perubahan resistensi dan mengkonversinya kedalam besaran tegangan melalui rangkaian yang ada. Terdapat 2 buah mikrokontroller dimana satu mikrokontroller digunakan untuk mengatur besarnya RPM motor brushless dan mikrokontroller lainya berfungsi untuk mengolah sinyal masukan dari load cell dan Hx 711 yang akan diteruskan menjadi output berupa data gaya berat melalaui serial monitor pada pc/laptop. Penelian ini menghasilkan rancangan alat uji gaya dorong yang mampu menguji gaya dorong dari kombinasi motor brushless dan baling-baling sampai maksimal 5 kg dengan penggunaaan motor brushless dan baling-baling yang dapat diganti-ganti atau divariasikan dengan output berupa data besaran gaya berat melalui serial monitor dan dapat di plot dalam bentuk table atau grafik.
Penataan Ulang Layout area Rekondisi Komponen Engine Guna Mencapai Efisiensi Proses Kerja Di Workshop PT. “X” Balikpapan Syahruddin Syahruddin
Jurnal Teknologi Terpadu Vol 3, No 1 (2015): JTT ( Jurnal Teknologi Terpadu )
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32487/jtt.v3i1.49

Abstract

AbstractEfforts to improve the efficiency of work processes in a remanufacturing industry can be done by taking into account the layout of the work area, workers who did his job or job step sequence. Problems that occur in the workshop PT. "X" is the area less irregular reconditioned engine components that often overlaps execution component, the delay in the completion and execution of components that move. Of some of these, this study aims to perform rearrangement of the layout area reconditioned engine components in order to obtain the layout of work processes more efficient so that productivity can be increased. This study is an experimental research conducted on the layout work area reconditioned engine components, by comparing the layout before and after reorganized. The data collected in this study include time measurement data and images. Data were collected through observation, documentation and interview. The result is a work process efficiencies that can be achieved with the rearrangement of the layout area reconditioned engine components, namely in terms of time efficiency is 12.61% and the efficiency in terms of the number of employees is 33.33%.Keywords : Layout, Engine Components, Recondition Area , Efficiency, Work Process.  Abstrak Usaha untuk meningkatkan efisiensi proses kerja pada suatu industri remanufaktur dapat dilakukan dengan memperhatikan layout area kerja, pekerja yang melakukan pekerjaanya ataupun urutan langkah pekerjaannya. Permasalah yang terjadi di workshop PT. “X” adalah pada area rekondisi komponen engine kurang beraturan sehingga sering terjadi  tumpang tindih pengerjaan komponen, keterlambatan dalam penyelesaiannya dan tempat pengerjaan komponen yang berpindah-pindah. Dari beberapa hal tersebut, penelitian ini bertujuan melakukan penataan ulang layout area rekondisi komponen engine agar diperoleh layout proses kerja yang lebih efisien sehingga produktivitas perusahaan dapat meningkat. Penelitian ini adalah penelitian eksperimen yang dilakukan terhadap layout area kerja rekondisi komponen engine, dengan membandingkan antara layout yang sebelum dan sesudah ditata kembali. Data yang dikumpulkan dalam penelitian ini diantaranya data pengukuran waktu dan gambar. Data dikumpulkan melalui observasi, dokumentasi dan wawancara. Hasilnya adalah efisiensi proses kerja yang dapat dicapai dengan penataan ulang layout area rekondisi komponen engine yaitu dari segi efisiensi waktu adalah 12,61% dan dari segi efisiensi jumlah pekerjanya adalah 33,33%.Kata Kunci : Layout, area rekondisi, komponen engine, efisiensi,  proses kerja.
Analisis Sistem Perawatan Mesin Menggunakan Metode Reliability Centered Maintenance (RCM) Sebagai Dasar Kebijakan Perawatan yang Optimal di PLTD “X” Syahruddin Syahruddin
Jurnal Teknologi Terpadu Vol 1, No 1 (2013): JTT ( Jurnal Teknologi Terpadu )
Publisher : Pusat Penelitian dan Pengabdian Kepada Masyarakat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32487/jtt.v1i1.16

Abstract

AbstractGenerating engines in PLTD "X" has been in operation long enough and its operations are often damaged and disorders that result in decreased amounts of electricity production. In addition, it is not known which components categorized as critical, so the treatment becomes less effective with an indication of the damage still occurs. RCM studies using this method aims to determine the critical components, combining qualitative and quantitative factors in the RCM decision worksheet and determine the optimal treatment policy basis. The data collected is qualitative data and quantitative data. Qualitative data identified through the process of developing a functional block diagram, system failure and function failure and failure mode and effect analysis. Quantitative data is the data length of time between failures and repair time distribution is tested. Distribution test results, damage and maintenance cost data used to calculate the optimal maintenance interval. The results are set forth in the RCM Decision Worksheet is used as a source of information maintenance actions to be performed. Based on the calculation happens for increasing the reliability of the critical components. The largest increase in the exhaust valve rocker arm that is: 66.00% and the smallest on the exhaust valve seat as follows: 7.63%. Besides a decline in the total cost of care in these critical components. The largest decrease in thegasket that is: 45.85% and the smallest on the exhaust valve rocker arm by 10.29%, so the maintenance interval or all critical components can be used as the basis of the optimal maintenance policy.Keywords: Maintenance System, RCM Method, Maintenace Policy, PLTDAbstrakMesin-mesin pembangkit di PLTD “X” telah beroperasi cukup lama dan dalam operasionalnya masih sering mengalami kerusakan dan gangguan yang berakibat menurunnya jumlah produksi listrik. Di samping itu belum diketahui komponen-komponen yang masuk kategori kritis, sehingga proses perawatan menjadi kurang efektif dengan indikasi kerusakan yang masih terus terjadi. Penelitian dengan menggunakan metode RCM ini bertujuan untuk mengetahui komponen-komponen kritis, menggabungkan faktor kualitatif dan kuantitatif dalam RCM decision worksheet serta menentukan dasar kebijakan perawatan yang optimal. Data yang dikumpulkan adalah data kualitatif dan data kuantitatif. Data kualitatif identifikasi melalui proses penyusunan functional block diagram, system failure and function failure dan failure mode and effect analysis. Data kuantitatif yaitu data waktu antar kerusakan dan lama waktu perbaikan diuji distribusinya. Hasil uji distribusi, data biaya kerusakan dan biaya perawatan digunakan untuk menghitung interval perawatan optimal. Hasilnya dituangkan dalam RCM Decision Worksheet yang digunakan sebagai sumber informasi tindakan perawatan yang akan dilakukan. Berdasarkan hasil perhitungan terjadi peningkatkan keandalan pada komponen-komponen kritis. Peningkatan terbesar pada exhaust valve rocker arm yaitu: 66,00% dan terkecil pada exhaust valve seat yaitu: 7.63%. Selain itu terjadi penurunan total biaya perawatan pada komponen-komponen kritis. Penurunan terbesar pada gasket yaitu: 45.85% dan terkecil pada exhaust valve rocker arm yaitu: 10,29%. Dalam hal ini interval perawatan untuk seluruh komponen kritis dapat dijadikan dasar kebijakan perawatan yang optimal.Kata kunci: Sistem Perawatan, Metode RCM, Kebijakan Perawatan, PLTD
Numerical Modeling of Tidal Current Patterns Using 3-Dimensional MOHID in Balikpapan Bay, Indonesia Hadi Hermansyah; Nining Sari Ningsih; Nabil Nabil; Ayi Tarya; Syahruddin Syahruddin
Jurnal Ilmiah Perikanan dan Kelautan Vol. 12 No. 1 (2020): JURNAL ILMIAH PERIKANAN DAN KELAUTAN
Publisher : Faculty of Fisheries and Marine Universitas Airlangga

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20473/jipk.v12i1.16257

Abstract

HighlightsThe results of the model and observation showed the similarity of the amplitude and phase formedAt the highest tide was in the position above the Sea Mean level and the current velocity was lower than when heading to the tideThere was a difference in the direction of the current when heading towards high tideStratification of the water column in both seasons tended to be classified in well-mixed watersAbstractBalikpapan Bay is significant as a link between the cities within and outside of East Kalimantan by becoming the primary path used for local transportation and distribution of produced goods. The various anthropogenic activities increased liquid wastes and debris, which flowed through channels and rivers along the bay. This study aimed to determine tidal current patterns in Balikpapan Bay and its influence on salinity and temperature distributions. This study applied a baroclinic three-dimensional (3D) hydrodynamic model, employing wind, tides, and density variations, resulting from the differences of temperature and salinity, as the model input. To simulate the tidal current flow, we applied MOHID Water Modeling System, which the tidal current patterns depicted current directions and speeds at the different tidal conditions. During the displacement toward the high tidal condition, the water mass moves northwestward entering the river body, while at the displacement toward the low tidal condition, the water mass moves southeastward, which flows toward the coast and without the bay. The current speed varies at certain tidal conditions. At the highest tidal condition, the surface elevation ranged 1.3 - 1.5 m above mean sea level; the current rate is lower compared to the displacement toward high tidal condition, which ranged from 0.01 - 0.15 m/s. At the lowest tidal condition, the surface elevation reached 1 - 1.2 m below mean sea level, and the weaker flow velocity took place (less than 0.15 m/s). The results also showed that the water mass temperature tends to be higher in the inner part of Balikpapan Bay, the Balikpapan Bay waters profile that is increasingly shallow towards the bay head also causes this area to tend to have a higher temperature. Also, areas located on the inside of the bay tend to get more freshwater input from rivers, so this area has lower salinity while the area located at the mouth of the bay tends to be of higher salinity because it gets a lot of mass input of seawater from the Makassar Strait.
DESIGN AND DESIGN OF A REAL-TIME KWH ELECTRICITY MONITORING SYSTEM BASED ON INTERNET OF THINGS IN SOLAR POWER PLANT Hadiyanto Hadiyanto; Syahruddin Syahruddin; Ali Abrar
Multica Science and Technology Vol 3 No 2 (2023): Multica Science and Technology
Publisher : Universitas Mulia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47002/mst.v3i2.763

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Monitoring electrical energy in the residential sector is necessary because the current use of electrical energy is less effective and is used very excessively and consumes more electrical power. So far, electrical power usage can only be seen through a kWh meter and only shows the cumulative amount of electrical energy used. However, the design limitations of analog panels only display aggregate consumption data, not real-time consumption data and allow direct monitoring in the field as well as manual recording, so more power is required and the process takes a long time. This research aims to design a real-time measurement system that is capable of monitoring electrical energy parameters for buildings in the residential sector for solar cell-based plants, so that consumers can monitor electricity consumption in real time via the internet. The research methodology is an experiment carried out using the monitoring system design method. Through a research scheme, collaboration with industry is proposed for 1 year with the first stage being hardware design, second being software programming. Hardware and software are connected so that the information presented can be accessed directly at that time. This device is designed to replace manual and conventional electrical energy measurement systems. The research results that will be obtained are a design for a real-time electrical power consumption monitoring system in the housing sector. The output is information on electrical energy consumption through off-line and on-line application media which is displayed on a desktop application on a computer, where the data delivery system is via communication
Analisis Penyebab Komtrax Lost Transmit Pada Unit HD 785-7 Syahruddin, Syahruddin; Basselo, Finencia Yoab; Hermansyah, Hadi; Akbar, Syaeful; Basri, Basri
JURNAL ALAT BERAT Vol 2 No 1 (2025): Januari 2025
Publisher : Politeknik Negeri Balikpapan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32487/jab.v2i1.30

Abstract

Sistem pemantauan Komatsu Machine Tracking System atau Komtrax, menggunakan teknologi komunikasi seluler dan berbasis internet yang canggih. Komtrax sebagai sistem pemantau pada unit alat berat Komatsu seperti HD785-7 dinilai penting sebab kendala-kendala yang muncul pada sistem ini, seperti hilangnya transmisi sinyal akan berdampak negatif pada keseluruhan sistem pembacaan dan monitoring unit. Namun, belum banyak dilakukan penelitian terkait komtrax lost transmit pada unit alat berat. Maka, tujuan utama penelitian ini adalah untuk mengetahui penyebab Komtrax lost transmit pada unit HD 785-7. Penelitian ini berfokus pada analisis penyebab masalah komtrax yang mengalami kehilangan sinyal transmisi, dengan menggunakan metode 8 langkah troubleshooting. Data dikumpulkan melalui pemeriksaan visual dan pengukuran yang didokumentasikan. Hasil penelitian menunjukkan, kerusakan terjadi ketika sambungan antenna dengan ujung pangkal kabel terputus. Sambungan yang tidak kuat serta desain kabel yang bersudut juga berpotensi menyebabkan tarikan saat terjadi getaran selama unit beroperasi. Selain itu, baut pengunci yang kendor juga dapat menyebabkan antenna rentan hilang dari unit. Dari temuan tersebut disarankan untuk selalu melakukan prosedur kawashima yang tepat pada wiring system.
Analisis Implementasi Sistem Manajemen Keselamatan dan Kesehatan Kerja di Workshop PT. Graha Prima Energy Arifa’i, Muhammad; Yusrina, Yasmin Zulfati; Syahruddin, Syahruddin; Marali, Aryati Muhaymin
JURNAL ALAT BERAT Vol 2 No 1 (2025): Januari 2025
Publisher : Politeknik Negeri Balikpapan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32487/jab.v2i1.35

Abstract

PT. Graha Prima Energy (GPE), yang beroperasi di site Ganda Alam Makmur, menghadapi permasalahan penerapan Sistem Manajemen Keselamatan dan Kesehatan Kerja (SMK3) di workshop. Penelitian ini dilakukan karena kondisi workshop yang tidak teratur, penerapan standar Keselamatan dan Kesehatan Kerja (K3) yang rendah, serta potensi bahaya yang tinggi seperti komponen tercecer dan tumpahan oli. Penelitian ini bertujuan menganalisis implementasi SMK3 dan memberikan rekomendasi perbaikan. Penelitian dilakukan dengan mengumpulkan data melalui metode observasi, dokumentasi, dan wawancara. Hasil penelitian mengungkapkan bahwa kebijakan K3 telah diterapkan, tetapi pelaksanaannya masih belum maksimal. Potensi bahaya ditemukan, termasuk kurangnya demarkasi lantai, minimnya tanda keselamatan, dan ketidakteraturan penempatan komponen. Rekomendasi perbaikan mencakup penerapan demarkasi warna pada lantai, penataan ulang komponen sesuai fungsinya, pemasangan tanda keselamatan, serta peningkatan fasilitas seperti tempat penampungan oli bekas. Melalui langkah ini, risiko kecelakaan dapat ditekan, efisiensi operasional dapat ditingkatkan, kepatuhan terhadap regulasi K3 dapat terjamin, serta tercipta lingkungan kerja yang lebih aman dan produktif.