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All Journal Jurnal Rekayasa Mesin Reka Buana : Jurnal Ilmiah Teknik Sipil dan Teknik Kimia
Azhari, Fadlan
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Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Engineering Environmental Science Industrial & Manufacturing Engineering Mechanical Engineering

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Sikahyflex-Epoxy Mixed Adhesive’s Effect on the Aluminum-Composite Joint’s Shear Tensile Strength for the Automotive Industry Hastuti, Sri; Paryanto, Paryanto; Sugiyanto, Gito; Salahudin, Xander; Afandi, Ridwan; Azhari, Fadlan
Reka Buana : Jurnal Ilmiah Teknik Sipil dan Teknik Kimia Vol 9, No 1 (2024): EDISI MARET 2024
Publisher : Universitas Tribhuwana Tunggadewi Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33366/rekabuana.v9i1.5435

Abstract

The automotive industry sector encounters challenges in the construction of connections between different materials. Hence, a breakthrough is needed in the automotive industry in manufacturing connections between different wall panel materials. Mixed adhesive materials for different materials are required and represent an innovation in the manufacturing process for joints of different materials due to the need for stiff and slightly ductile adhesives. This research aims to analyze the effect of using a sikahyflex-epoxy mixture adhesive in aluminum-composite joints on the shear tensile strength of the joints for the automotive industry. This research serves as an innovation in dissimilar material connection systems by developing the use of mixed adhesives and cocofiber aluminum-composite adherend materials with environmentally friendly and corrosion-resistant properties. The research material used aluminum 5083-cocofiber composite. The adherend surface was roughened employing sandpaper of #60, #80, and #150. The adhesive used the addition of sikahyflex adhesive to the epoxy adhesive with additional variations of 10%, 20%, 30%, and 40% sikahyflex. Connections between different materials with the single lap joint type refer to ASTM D1002. The roughness test results yielded the best roughness grade #150 on the surface of the aluminum adherend and coco fiber composite. The shear tensile test results by adding 40% sikahyflex adhesive, 0.4 mm adhesive thickness, and #150 sandpapering resulted in a 20% increase in shear tensile strength in the single lap joint of 2.51 N/mm2. The surface roughness enhanced the adhesive bond strength between mechanical interlocking adhesives and adherend. Meanwhile, the failure modes observed in macro observations included thin-layer cohesive failure, cohesive failure, two-stage failure, and stock-break failure modes. The SEM observation revealed that in the initial propagation of microcracking and voids, which mark the initial onset of adhesive failure, tearing took place, leading to a failure mode in the aluminum-composite coco fiber single overlap joint.
Analisis Pengaruh Perekat Campuran SikaHyflex-Epoksi terhadap Kekuatan Tarik Geser pada Single Lap Joint Aluminium 5083 - Komposit Cocofiber Hastuti, Sri; Salahudin, Xander; Azhari, Fadlan; Mahdi, Jausyan Al; Afandi, Ridwan; Ardika, Rizki Dwi
Jurnal Rekayasa Mesin Vol. 18 No. 3 (2023): Volume 18, Nomor 3, Desember 2023
Publisher : Mechanical Engineering Department - Semarang State Polytechnic

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32497/jrm.v18i3.4950

Abstract

Kendaran transportasi dituntut dengan spesifikasi produk yang ringan, kuat, dan ramah terhadap lingkungan, sehingga dapat mengurangi konsumsi energi dan emisi CO2. Inovasi pada konstruksi sambungan tanpa proses permesinan menjadi terobosan baru dalam proses penyambungan beda material seperti aluminium-komposit. Material adherend komposit digunakan jenis penguat serat alam cocofiber yang memiliki sifat ramah lingkungan dan material aluminium memiliki sifat tahan korosi yang baik dan bobot ringan, sehingga cocok untuk digunakan pada panel dinding transportasi. Tujuan penelitian ini untuk menganalisis pengaruh penggunaan perekat campuran sikahyflex (SF) - epoksi (EP) terhadap kekuatan tarik geser pada sambungan material aluminium 5083”“komposit cocofiber. Selain itu, penelitian ini sebagai inovasi baru dan pengembangan penggunaan material perekat campuran dan material adherend yang tahan korosi dan ramah lingkungan dengan penggunaan komposit serat alam cocofiber. Manfaat penelitian ini secara langsung dapat meningkatkan penggunaan dan nilai ekonomis cocofiber yang murah. Selain itu, dapat menghasilkan material maju yang kuat, murah, ringan, dan tahan terhadap lingkungan. Material perekat menggunakan variasi perekat campuran 10% SF : 90% EP, 20% SF : 80% EP, 30% SF : 70% EP, dan 40% SF : 60% EP dengan ketebalan perekat 0,2 mm. Material adherend menggunakan aluminium 5083 dan komposit cocofiber dengan perlakuan kekasaran sandpapering grade #60, #80, dan #150. Komposit cocofiber dibuat mengacu pada standar ASTM D790 dan sambungan SLJ mengacu pada standar ASTM D1002. Hasil pengujian tarik geser pada SLJ terjadi peningkatan dengan penambahan perekat sikahyflex dan perlakuan kekasaran sandpapering grade #150 . Kekuatan tarik geser tertinggi pada variasi 40% SF : 60% EP sebesar 2,42 MPa. Peningkatan grade sandpapering menurunkan surface roughness yang membentuk pola irregularities pada permukaan adherend, sehingga meningkatakan mechanical interlocking adherend dengan perekat campuran. Mode kegagalan terjadi adhesive dan thin layer cohesive failure mode. Pengamatan scanning electron microscope menunjukkan terjadinya void menyebabkan cracking adhesive dan terlepasnya fiber yang menempel pada perekat campuran.
Co-Authors Gito Sugiyanto Mahdi, Jausyan Al Paryanto Paryanto Ridwan Afandi Rizki Dwi Ardika Sri Hastuti Xander Salahudin