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All Journal V-MAC (Virtual of Mechanical Engineering Article) Jurnal Malikussaleh Mengabdi
Muhammad Ismail
Politeknik Negeri Batam
Religion Humanities Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Engineering Environmental Science Industrial & Manufacturing Engineering Mechanical Engineering Social Sciences Other

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Inspeksi Teknis Boiler: Analisis Kelayakan Operasional Berdasarkan Pengujian Non-Destruktif Nurul Laili Arifin; Muhammad Alief Anderson; Ninda Hardina Batubara Arifin; Roza puspita; Nurul Ulfah; Ari Wibowo; Nugroho Pratomo Ariyanto; Muhammad Ismail
Virtual of Mechanical Engineering Article Vol 11 No 1 (2026): V-MAC
Publisher : Prodi Teknik Mesin Universitas PGRI Banyuwangi

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36526/v-mac.v11i1.5924

Abstract

Riksa Uji is a technical inspection process performed on steam equipment to assess operational feasibility, detect potential damage, and ensure compliance with occupational safety standards. This study focuses on a fire-tube boiler unit operated by an industrial company. The objective is to confirm that the boiler remains in a safe operational condition. Methods used include document review, visual inspection, dimensional measurements, and several tests such as Magnetic Particle Inspection (MPI), hydro test, steam test, and evaluation of the electrical safety system. The boiler was found to have a design pressure of 16 bar, working pressure of 15 bar, and a capacity of 1600 kg/h (32,600 liters). MPI results showed no physical defects or issues in safety components. The hydro test, performed at 18 bar for 30 minutes, revealed no leaks or structural failure. Steam testing confirmed that both safety valves operated below the set pressure of 17 bar. Electrical safety tests indicated that all protection systems functioned properly. Based on the results of all inspection stages, the boiler meets technical requirements and is declared safe for continued use. This study emphasizes the importance of regular inspections to maintain equipment reliability and ensure workplace safety.
Kolaborasi Strategis Politeknik Negeri Batam-Industri: Pelatihan Magnetic-Penetrant Testing untuk Siswa SMKN Batam Muhammad Hasan Albana; Nugroho Pratomo Ariyanto; Nurul Laili Arifin; Tiwi Gustria Ningsih; Yosef Adicita; Ifti Luthviana Dewi; Oki Setiawan; Chandra Defta Rusdwinanto; Muhammad Ismail
Jurnal Malikussaleh Mengabdi Vol. 5 No. 1 (2026): Jurnal Malikussaleh Mengabdi, Januari 2026
Publisher : LPPM Universitas Malikussaleh

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29103/jmm.v5i1.25276

Abstract

Industri strategis di Kota Batam, seperti galangan kapal dan migas, membutuhkan sumber daya manusia terampil di bidang Uji Tak Rusak (Non-Destructive Testing - NDT). Namun, lulusan Sekolah Menengah Kejuruan (SMKN) seringkali menghadapi kesenjangan kompetensi di bidang spesifik ini. Program Pengabdian kepada Masyarakat ini bertujuan untuk menjembatani kesenjangan tersebut melalui pelatihan Magnetic Testing (MT) dan Penetrant Testing (PT) bagi siswa SMKN. Kegiatan ini dirancang sebagai kolaborasi strategis antara Politeknik Negeri Batam, praktisi industri, dan empat SMKN di Kota Batam, dengan melibatkan 19 siswa sebagai peserta. Metode pelatihan mencakup penyampaian teori, demonstrasi, dan sesi praktik langsung, dengan evaluasi keberhasilan program yang difokuskan pada analisis kuesioner kepuasan dan persepsi manfaat. Hasil evaluasi menunjukkan tingkat keberhasilan yang sangat tinggi, di mana 100% peserta memberikan respon positif terhadap seluruh aspek pelatihan. Analisis kualitatif juga mengonfirmasi bahwa peserta merasa lebih kompeten dan percaya diri untuk melakukan pengujian NDT dasar setelah mengikuti kegiatan. Simpulannya, pelatihan ini terbukti efektif sebagai model implementasi program "link and match" yang tidak hanya meningkatkan kepuasan tetapi juga kompetensi praktis siswa, sehingga berpotensi meningkatkan daya saing mereka untuk memasuki dunia industri.
Co-Authors Ari Wibowo Chandra Defta Rusdwinanto Ifti Luthviana Dewi Muhammad Alief Anderson Muhammad Hasan Albana Ninda Hardina Batubara Arifin Nugroho Pratomo Ariyanto Nugroho Pratomo Ariyanto Nurul Laili Arifin Nurul Ulfah Roza puspita Setiawan, Oki Tiwi Gustria Ningsih Yosef Adicita