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Journal of Energy, Mechanical, Material and Manufacturing Engineering

JEMMME
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Published by Universitas Muhammadiyah Malang

ISSN : 25416332 EISSN : 25484281 DOI : -

Core Subject : Engineering,

Mechanical Engineering

Journal of Energy, Mechanical, Material and Manufacturing Engineering Scientific (JEMMME) is a scientific journal in the area of renewable energy, mechanical engineering, advanced material, dan manufacturing engineering. We are committing to invite academicians and scientiests for sharing ideas, knowledges, and experiences in our online publishing for free of charge. It would be our pleasure to accept your manuscripts submission to our journal site.

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Articles 186 Documents

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Effect of Pipe Cutting Gap using CNC toward Surface Hardness Fahruddin, A'rasy
Journal of Energy, Mechanical, Material and Manufacturing Engineering Vol 3, No 2 (2018)
Publisher : University of Muhammadiyah Malang

This research concerned the standard value of surface roughness on Computer Numerical Control (CNC) to obtain fine pipe cutting result and is more useful for company to simply recognize the appropriate standard gap in designing. Standard design used is 30 mm with 3 specimen variations and variation gap value of 42 mm, 44 mm, and 46 mm. In recognizing fine refinement, standard on Roughness Average (RA) is used with surface roughness scale tool. Based on the experiment, it shows that gap design for pipe with Computer Numeric Control (CNC) in 30 mm has less optimum result because its cutting result still has crust, the gap is still considered too close. Therefore, re-grinding was conducted to result smoother result in achieving surface roughness value of 32RA. Fine pipe result without crust is 46 mm with roughness value of 4 RA. The smaller value obtained from measuring surface roughness, the more optimum result obtained.

Analysis on Centrifugal Pump Performance in Single, Serial, and Parallel Ansori, Faisal; Widodo, Edi
Journal of Energy, Mechanical, Material and Manufacturing Engineering Vol 3, No 2 (2018)
Publisher : University of Muhammadiyah Malang

The pump is a tool to provide the mechanical energy to the liquid in the pump constant fluid density and large. In terms of mechanism, the pump is divided into three types, namely, rotary pumps, pump the shaft/piston and centrifugal pumps. The use of the pump are the most widely used either in the household or in the environment industry. In the centrifugal pumps, there are losses – losses among other head losses. To find the head losses among other data needs head on the pump, the pump and the discharge flow rate of the pump. Head is defined as energy per unit weight of the fluid. The head of the unit (H) meters or feet is fluid. In the pump, the head is measured by calculating the difference between the total pressure of the suction pipe and the pipe press, when measurement is done at the same height. For single full pump openings 0,00246 m³ \ s, valve openings ¾ 0,00210 and aperture of ½ 0,00177 m³ \ s can be concluded the discharge of water at the pump the larger the opening of the valve the greater the discharge of its water. Moreover, vice versa, if the opening of the valve is getting smaller then the water debit is getting smaller. For full opening valves 3,11 m / s, for openings ¾ 2,65 m / s and ½ 2,23 m / s open valve openings. For the flow, velocity can be concluded the greater the opening of the valve the flow velocity is smaller and vice versa the smaller the opening of the valve the greater the flow rate. single centrifugal pump full valve openings 0.409 kg / cm², the opening of the valve ¾ 0,209 kg / cm² and the opening of the valve ½ 00,069 kg / cm² can be concluded the smaller the opening of the opening valve the smaller the head as well, and the greater the open valve opening, the more big head also in the can.

Parkinson Disease Detection Based on Voice and EMG Pattern Classification Method for Indonesian Case Study Putri, Farika; Caesarendra, Wahyu; Pamanasari, Elta Diah; Ariyanto, Mochammad; Setiawan, Joga D
Journal of Energy, Mechanical, Material and Manufacturing Engineering Vol 3, No 2 (2018)
Publisher : University of Muhammadiyah Malang

Parkinson disease (PD) detection using pattern recognition method has been presented in literatures. This paper present multi-class PD detection utilizing voice and electromyography (EMG) features of Indonesian subjects. The multi-class classification consists of healthy control, possible stage, probable stage and definite stage. These stages are based on Hughes scale used in Indonesia for PD. Voice signals were recorded from 15 people with Parkinson (PWP) and 8 healthy control subjects. Voice and EMG data acquistion were conducted in dr Kariadi General Hospital Semarang, Central Java, Indonesia. Twenty two features are used for voice signal feature extraction and twelve features are emploed for EMG signal. Artificial Neural Network is used as classification method. The results of voice classification show that accuracy for testing step of 94.4%. For EMG classification, the accuracy of testing of 71%.

Effects of Origami Pattern Crash Box and Rectangular Pattern Crash Box on The Modelling Of MPV Car Structure on Deformation Kusyairi, Imam; Choiron, Moch. Agus; Irawan, Yudy Surya; Himawan, Helmy Mukti
Journal of Energy, Mechanical, Material and Manufacturing Engineering Vol 3, No 2 (2018)
Publisher : University of Muhammadiyah Malang

Crash box serves as a kinetic energy absorber during collision. It has a tube shape, which is located between bumper and chasis. The crash box design requires development in order to reduce buckling mode and obtain symmetry folding mechanism, so it will achieve greater energy absortion. The researchers find a method to reduce tension due to impact by providing dents in crash box geometry. This research observed origami pattern crash box design having dents functioned as pre-folded so that collapse mode can be predicted and stable. In this research, the crash box was modeled according to the size of bumper and chassis on the MPV car. Testing simulation was performed by modelling Impactor as rigid body and crash box as flexible. Fixed support was housted in the surface of rear side of the crash box. Simulation process was started from the impactor moving to supress crash box. This Impactor collision led to deformation on the crash box. Crash box material was AA7004-T7, it was modelled as bilinier isotropic hardening. Based on the research result, the addition of pre folded pattern is able to reduce impact force at the first impact and has stable characteristic as well as predictable collapse mode.

The Influence of Welding Ampere Range to ST-40 Shear Strength with Butt Joint Winarno, Rudi; Daryono, Daryono; Jufri, Moh.
Journal of Energy, Mechanical, Material and Manufacturing Engineering Vol 3, No 2 (2018)
Publisher : University of Muhammadiyah Malang

This experiment was conducted on the influence of welding process with ampere range variation and weld joints toward ST-40 shear strength. Furthermore, welded specimen is tested with tensile test. Method of this experiment is testing shear strength by using tensile testing machine where each five-specimens were previously welded by ampere range of 80 A, 90 A, and 100 A. Shear results show the highest shear strength is on 128.4916 N/mm2 with 80-ampere range on specimen no. 5, while on 90-ampere range variation the highest shear strength is on 124.7528 N/mm2, the specimen no. 5. Meanwhile, on 100-ampere range variation, the highest shear strength is on 120.1484 N/mm2, the specimen no. 4. The higher ampere (I) used, the higher heat (Q) resulted. When the heat increases, the welding electrode is perfectly fused. It makes good welding result achieved. The more strength on welding result, the higher shear strength (τ) achieved. On the other hand, the higher ampere range on welding process results higher shear strength.

Evaluation and Analysis of Lightweight Concrete (LWC) Manufacturing and Applications Redha, Amenah E. Mohammed
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol 4, No 1 (2019)
Publisher : University of Muhammadiyah Malang

This paper presents the evaluation and analysis of LWC) manufacturing and applications. Clear comparisons of different LWC types according to the physical specifications and properties lead to accurate selection of concrete type depending on the conditions surrounding the buildings projects. The widely used of LWC in all over the world is approaching researchers to seriously consider finding new techniques to produce more resistant varieties nearby conditions of construction projects. The LWC types are more sustainable than burnt brick due to its providing high densities and better insulation. This work has been carried out the deep discussion and comparison between the properties of fly ash, AAC and CLC concrete types. The advantage of aerated lightweight concrete compared with traditional concrete is present in advance strength to weight ration, less thermal expansion coefficient and high insulation of sound. The classified of aerated lightweight concrete into foamed and autoclaved concrete has attention in the suggested mixture. By maintain the density as constant parameter, their load carrying capacity in compression, water absorption and thermal insulation are to be tabulated and concluded by their performance.

Numerical Simulation of the Effect of Wind Velocity on the Counter-Rotating Wind Turbines Performance Irawan, Yosua Heru; Bramantya, Muhammad Agung
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol 4, No 1 (2019)
Publisher : University of Muhammadiyah Malang

The counter-rotating wind turbines (CRWT) is a wind turbine model developed from a single rotating wind turbine (SRWT) model with a horizontal axis. CRWTs have two rotors rotating in opposite directions on the same axis. The purpose of this research is to investigate the effect of wind velocity on CRWTs performance with different axial distance ratio. The flow around CRWTs is simulated using computational fluid dynamic (CFD) with ANSYS Fluent. The simulation consists of two steps: obtaining the optimum rotation and rotor torque, respectively. These two values are used to calculate the mechanical power of the rotors. In this simulation, the wind velocities are 2 m/s; 3 m/s; and 4.2 m/s. The variations of axial distance ratio are 0.3; 0.5; 0.7; 0.8; and 1. The result of the simulation shows that the optimum ratio of the axial distance will change with the change of wind velocity. Regarding the wind velocity of 2 m/s, the optimal ratio of the axial distance is 0.5. Regarding the wind velocity of 3 m/s and 4.2 m/s, the optimal ratios of the axial distance are 1 and 0.8, respectively.

Improving the tensile properties of 3D printed PLA by optimizing the processing parameter Nugroho, Aris Widyo; Budiantoro, Cahyo
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol 4, No 1 (2019)
Publisher : University of Muhammadiyah Malang

Low-cost desktop 3D printing is now dominated by free and open source self-replicating rapid prototype. However, optimum printing process parameters have not been provided by the manufacturer, since there are several process parameters that need to be optimized to obtain acceptable dimension error and strength properties. This paper aims to present the optimum process parameters for the 3D printing process of Polylactic Acid (PLA) part using Taguchi Method. A specimen standard of ASTM D638 Type IV made of biodegradable polymer, PLA, has been used as a tensile strength test to represent printed part quality. Four printing process parameters: temperatures, extrusion width, infill density and infill pattern have been optimized using Taguchi Methods. Test was carried out to find the highest tensile strength based on the optimum parameter setting and validated them with experiment. The result shows that the tensile strength response was predominantly influenced by infill density followed by nozzle temperature, infill pattern and extrusion width. The optimum level setting was obtained at 75% of infill density (C3), 215oC of nozzle temperature (A3), honeycomb infill (D1) and 0.3 mm of extrusion width (B1). At optimized parameters the tensile strength PLA parts significantly was found of 30.52 MPa at a confidence interval of 95%.

Performance of Non-rotating Shoulder Tool in Weld Joint and Forces of Friction Stir Welding Ma'arif, Moch. Syamsul; Cook, Christopher David
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol 4, No 1 (2019)
Publisher : University of Muhammadiyah Malang

Lighter construction in the structure of transportation make industries rely on aluminium as construction materials and new technology of joining such as friction stir welding become increasingly applied. Since welding force in the process is considered high so that many researches are focussed on this area. In this research, a new method of welding by using non-rotating shoulder tool and combined with pre heating was investigated. The result give confirmation that the methods was proven to be adequate to produce sound welding when the parameters chosen was rightly. Eventhough the method was able to lower the force but significant results only observed for Fx while another force, i.e. Fz, did not have similar significant results. Non-rotating shoulder with additional heat input has limited capability in lowering forces in Fz because of its design, while has very good capability to lower Fx. Also, it was obvious that the heat source using propane torch was not adequate to give uniform additional heat input in all welding phase and still need another moee porent heat source in order to improve the performance.

The Effect of Heat Treatment on Hardness and Microstructure of Al-Cu Squeeze Casting Product Saifullah, Ali; Reynaldi, Ferdian; Aisyah, Iis Siti; Heri Soegiharto, Achmad Fauzan
JEMMME (Journal of Energy, Mechanical, Material, and Manufacturing Engineering) Vol 4, No 1 (2019)
Publisher : University of Muhammadiyah Malang

This research was conducted with the purpose of knowing the change mechanical properties of Al - Cu squeeze casting product which applied heat treatment and quenching. This study uses Al with the addition of 2% and 4% Cu,with the squeeze casting pressures applied are 100, 200, 300 and 400 bar. Heat treatment temperature constant at 520 ° C and 90 minute holding time. The heat treatment results were observed using Optical Microscopy with 800 times magnification and the hardness was measured using the Vickers hardness test method. . The highest result of hardness is on the pressure 400 bar with the addition of 4% Cu which is 120.53 VHN and the average percentage of the most Al2Cu compounds is 23.125%. Heat treatment followed by quenching process significantly increase the hardness, it is because of the more solid and smaller granular shape due to quenching

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