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INDONESIA
Journal of Engineering and Management in Industrial System
Published by Universitas Brawijaya
ISSN : 23383925     EISSN : 24776025     DOI : -
Core Subject : Engineering,
Journal of Engineering and Management in Industrial System is a peer reviewed journal. The journal publishes original papers at the forefront of industrial and system engineering research, covering theoretical modeling, inventory, logistics, optimizations methods, artificial intelligence, bioscience industry and their applications, etc.
Arjuna Subject : -
Articles 364 Documents
PENGUKURAN DAN PERBAIKAN TOTAL PRODUCTIVE MAINTENANCE (TPM) MENGGUNAKAN OVERALL EQUIPMENT EFFECTIVENESS (OEE) DAN ROOT CAUSE FAILURE ANALYSIS (RCFA) Amrussalam, Amrussalam; Santoso, Purnomo Budi; Tama, Ishardita Pambudi
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 2 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.02.1

Abstract

Total productive Maintenance (TPM) is an initiative to optimize the effectiveness  of manufacturing equipment which the objectives are elimination of all accidents, defects and downtimes [5].  The fundamental measurement of   TPM    using  a method   called the Overall Equipment Effectiveness (OEE). The study  was began by  root cause   identification of losses using  Root Cause Failure anaysis (RCFA), OEE was calculated based on the metrics  calculation which consist of availability metrics, performance metrics, and quality metrics, while reliability was calculated based on the value of MTBF.It is followed by recommendation of TPM  for  improvement of  losses .  The results  of this study  indicate that the value of OEE is not  achieve of world-class standards, where OEE is only  35,38%. The  factor witch greatly affects of   poor  OEE and reliability is  downtime loss  in the machine, which   is 2394,8 sec / process / day or 88,07% of all total losses. The proposed  improvements of losses  are application  of Autonomous Maintenance and  5S concept, making of  the preciseprocess operating standard   based on  the machine conditions,  need for planned maintenance, focused improvement,  quality maintenance and most important, supervision of the machine operator.
INVENTORY CONTROL OF CRITICAL SPARE PART BASED ON FNS ANALYSIS Trisnawati, Niken; Novareza, Oyong; Eunike, Agustina
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 1 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.01.2

Abstract

Krebet Baru I Sugar Factory is a producer of sugar that operate on the milling season that start from June until November 2015. The problem that occured in the Krebet Baru I were ineffectively and inefficiently spare parts inventory policy that cause stockout and led to production process stoppage. This research used FNS analysis for the classification spare parts and EOQ Probabilistic method for calculation of stockout probability, optimum Q and ROP,  total cost, also service level which were would be compared with existing policy. The research resulted that 44 types of spare parts categorized as urgent, 8 types else categorized as critical. EOQ Probabilistic method was chosen as the best method of control policy, with total cost reduction  by 12%-93% and service level increase by 995-100% than existing policy which resulted a total cost by Rp 5.004.890 – Rp 142.647.057 and service level by 0%-30%. 
PERBAIKAN FASILITAS PEMINDAHAN BAG PAKAN UDANG DI DEPARTEMEN PACKAGING GUNA MENGURANGI RESIKO CEDERA TULANG BELAKANG Lukodono, Rio Prasetyo; Ulfa, Siti Kholisotul
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 1 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.01.4

Abstract

Manual Materials Handling (MMH) activities still widely used in a job. This is because in this activity has a high flexibility, inexpensive, and easy to apply. However, these activities also constitute a risk when applied to the inadequate  environment, less support of tool, and bad posture of work. Therefore, measurement of safety limit in doing the job by using a calculation based on the equation of NIOSH Lifting Index. The case study at PT. Central protein Prima Surabaya is the removal of shrimp feed bag that still use manual way. Acquisition of STRWL calculation results obtained for the removal of shrimp feed bag stacks 1, 2, 3, 4, 5, 6, and 7 from 5,003 Kg to 67,41 Kg. Actual load which worker must lifted in this case study on a pile of 1 to 7 is 25 kg. Load  is lifted for the removal of shrimp feed bag bigger than STRWLmake it not feasible. CLI obtained in shrimp feed bag removal activity is 6.041 which value exceeds 3. Therefore CLI in this case study may create a risk of spinal cord injuries and to do their job changes. By measuring the changes in safety limits and do the work, expected reduced risk of injury to workers. After measuring the safe limit for the removal of bag obtained load is lifted workers have the risk of spinal injury, so it is given recommendations for improvement is by doing a redesign on a conveyor in the form of additional elevation (vertical) 57 cm at the end of the conveyor, as well as shortening the horizontal distance between the worker's body with a bag of shrimp feed time of transfer. With these recommendations obtained a decrease CLI becomes 1.795, which means that the risk of injury is between 1 <CLI ≤ 3 and can be reduced.
EVALUATION OF PHYSIOLOGICAL RESPONSE TO STRESS USING FUZZY LOGIC Wijayanto Putro, Wisnu
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 1 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.01.6

Abstract

The human stress level is rather intangible, and therefore cannot be directly measured. However, this stress can be correlated to external and/or internal factors, which are rather tangible things, such as heart rate, Systolic-Diastolic Blood Pressure, salivary α-amylase, and skin temperature. These factors measurements are provided in wide ranges and vary individually lends itself naturally to fuzzy sets and fuzzy logic. This research is aimed at assessing respondents stress level through the changes of physiological factors above over time. The subjects of this study are 10 healthy adults, aged between 23-35 years old. The measurement time divided into four periods, namely pre-stressor, stressor-I, stressor-II and post stressor period. Pauli-test and mental arithmetic test was used as stressors. Obtained data were analyzed using Fuzzy Inference System (FIS) toolbox in MATLAB. By using fuzzy inference system model, the system succeeds to predict subject stress value/index based on subject physiological value. The result showed that the changes in human factors affects human stress value/index, although the subjects stated that their stress level on the same level their physiological factors were changed during measurement, and the models showed the changes of subject stress value during different period of measurement time. Keywords: 
INVESTMENT ANALYSIS OF ADDITIONAL WAREHOUSE AT CEMENT DISTRIBUTE WITH A METHOD OF ANALYTIC HIERARCHY PROCESS Mawarda, Fidyah; Yuniarti, Rahmi; Azlia, Wifqi
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 1 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.01.7

Abstract

Cement Industry for distribute product to consumer has many distributors for each district. One of them an Pasuruan. Pasuruan Distributor has problem that cement’s demands are increasing significantly but  sales are decreasing. This phenomenon happened because of the limited capacity of warehouse about 352 m2. Therefore, they planning to additional warehouse capacity with three options (1) Build new warehouse, or renting warehouse from location (2) A or location (3) B. Distributor should conduct a feasibiility study in order to determine the best option. In this research, Analytic Hierarchy Proces) is used to know the interest rate of each criteria. The criteria are location, wide of location and cost. The results shows that AHP value for building warehouse is 0,327. In the other hand, AHP Value for renting warehouse A and B are  0,448 and 0,225. Based on this comparison, rent A will be the best option as it has the highest AHP.
ANALISIS PENGENDALIAN KUALITAS PROSES PENGANTONGAN SEMEN Sulistyarini, Dwi Hadi; Cahyawati, Amanda Nur
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 1 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.01.8

Abstract

PT. Semen Indonesia (Persero), Tbk is a leading cement producer. So the need to apply a good quality control system on all of its products and service to customers throughout the process. One was in the process of packing cement in Section Finish Mill and Packer Operation. However, nobody can deny there are problems with the quality of the assembled packing cement in Section Finish Mill and Packer Operation. One of them is the rupture of the cement bags when filled. This research was conducted using six sigma method. Data from six sigma analyzed by the controller quality Statistics or Statistical Process Control (SPC). Fishbone diagram based on the obtained information that the machine (conveyor) and the human operator is an aspectl that must be repaired. Improvement recommendations given are to increase alertness operator during the filling process takes place and gives the opponent's pockets and double-check the bag to be used.
PENGEMBANGAN MODEL LOYALITAS NASABAH PADA PERBANKAN SYARIAH (BANK SYARIAH MANDIRI) Ilmaniati, Anita; Wiratmadja, Iwan Inrawan
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 1 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.01.11

Abstract

Customer loyalty is the key to customer retention, so that customer loyalty needs to be accomplished before reaching customer retention. Customer satisfaction is considered as an important factor and a positive effect on customer loyalty so far. Several previous studies have revealed that, besides customer satisfaction, there are other factors that determine customer loyalty. Until now, research on other factors that determine the customer loyalty give varies results. This research will develop a model of customer loyalty in the Islamic banking institutions, especially the Bank Syariah Mandiri (BSM) where data trends of satisfaction and customers loyalty is not proportional, by using the PLS-SEM in data processing. The aim of this study was to develop a model of customer loyalty in banking institutions, especially the Islamic banking (Bank Syariah Mandiri). The results showed that customer satisfaction is not significantly affect customer loyalty, and only the quality of services that significantly affect customer loyalty. Switching barrier and customer trust is also proven not affect customer retention both on the main effects and on the interaction effects with customer satisfaction. The result is expected to be a managerial reference to increase customer loyalty.
PENERAPAN PARTICIPATORY ERGONOMICS DALAM PERBAIKAN SISTEM K3 DI BAGIAN LAMINATING DAN CUTTING (STUDI KASUS DI PT PRIMARINDO ASIA INFRASTRUCTURE TBK) Sukapto, Paulus; Djojosubroto, Harjoto; Audiandra, Kadek
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 1 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.01.9

Abstract

This research concerns with the applications of participatory ergonomics (PE) for workplace improvement in the laminating and cutting department of a shoe industry, PT Primarindo Asia Infrastructure TBK. PE refers to making employees, managers, ergonomists, health and safety personnel and research experts take part in the system design progresses early and completelly to increase their autonomy and direct influence on all aspects of the work that they are going to perform. The implementation of PE consists of the following steps: (1) the analysis of workplace conditions based on International Labour Organization’s safety standard checklist (2) hazard identification using Job Safety Analysis (3) risk score determination and (4) recommendation on what to be improved. In this respect we recommend to provide personal protective equipment for the employees, safety division also to improve the workplace safety.
ANALISA DURASI LAMPU LALU LINTAS MENGGUNAKAN METODE SIMULASI Tama, Ishardita Pambudi; Sari, Ratih Ardia; Umar, Faishol
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 2 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.02.4

Abstract

With the growth of vehicle number every year, traffic congestion is an inevitable phenomena to be seen everywhere in the world. The congestion is sometime worsen due to the inaccurate duration of the traffic lamp. The goal of this research is to show how we could analyze the traffic condition of a junction using discrete simulation method and find the better traffic lamp duration. A busy junction which connect business district, suburb and educational district in Malang, was selected to be the object of this research. Models of existing system were developed using Arena, following data collection and observation on the object. Several scenarios based on various traffic light duration were analyzed. The best scenario found in this simulation analysis could predict the shorter vehicle queue on the junction
ANALISIS PERBANDINGAN UTILITAS DAN PERILAKU PEMANFAATAN PELICAN CROSSING DI AREA UNIVERSITAS BRAWIJAYA Sari, Ratih Ardia; Efranto, Remba Yanuar; Cahyawati, Amanda Nur
JEMIS (Journal of Engineering & Management in Industrial System) Vol. 4 No. 2 (2016)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2016.004.02.5

Abstract

Pelican Crossing is one of  facilities that available in Malang City for pedestrians. Although it had been provided, pedestrians sometimes donot utilize this pelican crossing. This research would be carried out a comparative analysis of pelican crossing utilization and road user behavior on Veteran and MT Haryono street. Worksampling was used to determine the utilization of pelican crossing. From this study, pelican crossing utilization in Veteran street higher than in MT Haryono street during weekday at 51%. The behavior of road users could be seen in the breakdown of activities undertaken at the time of observation. The behavior of road users tend to be more dicipline in the pelican crossing in MT Haryono compared with Veterans.Percentage of incompatibility used of pelican crossing by road users at Veteran's higher than MT Haryono. Incompatibility use of pelican crossing due to the ignorance of community about crossing facilities, undicipline behavior of road user and malfunction of the pelican crossing