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IMPLEMENTASI METODE DMAIC UNTUK MENGURANGI CACAT PRODUK HE-EC2 DI PT PIB Putra, Rahmanda; Irwan, Hery; Sumarya, Edi
SIGMA TEKNIKA VOL 7, NO 1 (2024): SIGMATEKNIKA, VOL. 7, N0. 1, JUNI 2024
Publisher : Fakultas Teknik, Universitas Riau Kepulauan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33373/sigmateknika.v7i1.6118

Abstract

Penelitian ini menangani masalah tingginya tingkat penolakan (1,93%) dalam manufaktur komponen elektronik HE-EC2 di sebuah perusahaan semikonduktor, yang melebihi tingkat target 0,60%. Dengan menerapkan metode DMAIC (Define, Measure, Analyze, Improve, Control), penelitian ini secara sistematis mengidentifikasi, menganalisis, dan memperbaiki akar penyebab masalah penolakan. Analisis menunjukkan bahwa Gripper dalam proses Final Assy adalah penyumbang utama penolakan. Untuk mengatasi hal ini, parameter gripper, awalnya diatur pada 14 mm, dikurangi secara metodis menjadi 10 mm. Penyesuaian ini menghasilkan penurunan substansial dalam tingkat penolakan, dari 1,93% menjadi 0,57%. Analisis statistik menunjukkan bahwa tingkat cacat awal setara dengan DPMO (Defects Per Million Opportunities) sebesar 2751 dan nilai sigma sebesar 4,28. Setelah penyesuaian parameter, tingkat penolakan menurun menjadi DPMO sebesar 815, disertai peningkatan nilai sigma menjadi 4,65. Keberhasilan penerapan metode DMAIC, terutama dengan fokus pada parameter Gripper dalam proses Final Assy, menandakan peningkatan signifikan dalam kualitas produk. Penelitian ini menekankan efektivitas pendekatan sistematis dalam mengidentifikasi dan mengatasi faktor-faktor kunci yang memengaruhi penolakan, akhirnya mendekati tingkat penolakan yang ditargetkan sebesar 0,5%. Wawasan yang diperoleh dapat menjadi acuan berharga bagi perusahaan manufaktur yang bertujuan meningkatkan kualitas produk melalui optimasi proses yang tepat.
PENERAPAN METODE STUDI WAKTU DAN GERAK PADA PROSES PACKING DI PT. ABC Purbasari, Annisa; Sumarya, Edi; Mardhiyah, Radhiyatan
SIGMA TEKNIKA Vol 6, No 2 (2023): SIGMATEKNIKA, VOL. 6, N0. 2, November 2023
Publisher : Fakultas Teknik, Universitas Riau Kepulauan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33373/sigmateknika.v6i2.5633

Abstract

Kontribusi pertumbuhan industri manufaktur tidak terlepas dari adanya peranan pekerja dalam pengelolaannya. Untuk mendapatkaan hasil ukuran kerja manusia yang terbaik, maka dibutuhkan pengukuran waktu kerja. PT. ABC belum mengetahui secara pasti berapa waktu standar dan tingkat produktivitas pada proses packing, sehingga perlu melakukan pengukuran waktu kerja. Metode studi waktu dan gerak telah digunakan untuk mengukur waktu kerja, yaitu menilai waktu standar dan produktivitas pekerja diberbagi sektor industri. Untuk menentukan waktu standar, diawali dengan menghitung waktu siklus dan waktu normal serta mempertimbangkan tingkat penyesuaian dan kelonggaran. Berdasarkan hasil pengolahan data dan pembahasan diperoleh bahwa waktu standar sebelum perbaikan sebesar 42,56 detik, sedangkan setelah perbaikan melalui koreksi gerak dan waktu, jumlah waktu standarnya menurun menjadi 40,79 detik. Untuk menghitung produktivitas pekerja berdasarkan hasil perbandingan jumlah output produk yang dihasilkan dengan jumlah pekerja. Hasil perhitungan produktivitas pekerja pada proses packing setelah koreksi perbaikan sebesar 96,59%, hal ini menunjukkan bahwa produktivitas pekerja dapat dikategorikan baik dan terjadi peningkatan produktivitas pekerja sebesar 3,5%.
PENANAMAN SERIBU POHON BAKAU TEMA “POWERING THE FUTURE MAKE A BETTER WORD” Nuraeni, Brigida Endah; Sumarya, Edi
Jurnal Pengabdian Bukit Pengharapan Vol. 3 No. 2 (2023)
Publisher : LPPM Institut Teknologi dan Bisnis Kristen Bukit Pengarapan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61696/jurdian.v4i1.202

Abstract

Tujuan dari dilaksanakan kegiatan pengabdian kepada masyarakat (PkM) ini adalah sebagai Bentuk implementasi kerjasama antara STIE Bentara Persada dengan Universitas Riau Pulaan khususnya Himpunan Mahasiswa Teknik Universiatas Riau Kepulauan (HMTI Unrika) bersinergi dengan Turbion melaksanakan penanaman 1000 pohon Bakau ( Mangrove) di jalan pelabuhan Pancur Tanjung Piayu Kota Batam, Selasa (28/11/2023) Dengan Tema “Powering the future, Make a better world” Mahasiswa Teknik Industri Riau Kepulauan ini dan sejumlah karyawan Turbion juga menggandeng Akar Bhumi Indonesia dalam kegiatan ini. Penanaman Mangrove ini bertujuan melindungi ekosistim laut, abrasi pantai serta melindungi keberlanjutan ekosistim pesisir. Secara keseluruahan kegiatan PkM mendapatkan respon antusiasme yang positif dari warga.
Menentukan Strategi Pemasaran Dengan Menggunakan Metode Analisis Swot Pada Kedai Kopi Lgsm Tiban Batam Sumarya, Edi; Nuraeni, Brigida Endah; Atmojo, Agus Sekti Susila
Tractare: Jurnal Ekonomi-Manajemen Vol 5 No 2 (2022): Jurnal Ekonomi dan Manajemen
Publisher : Sekolah Tinggi Ilmu Ekonomi Bentara Persada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62820/trt.v5i2.70

Abstract

The development of the SME (small and medium enterprise) business, especially the coffee shop business sector in the city of Batam has many competitors. With so many competitors, entrepreneurs must determine and have a marketing strategy to increase the value of a product that is sold, promoted to win the competition. The SWOT analysis method (Strength, Weakness, Opportunity, Threat) is a systematic identification of various factors to formulate corporate strategy. This analysis is based on logic that can maximize strengths and opportunities, but simultaneously can minimize weaknesses and threats. The purpose of this research is to find out internal factors which include strengths and weaknesses as well as external factors that must be faced in the form of opportunities and threats, so as to be able to determine the best strategy to be implemented at the LGSM Tiban Batam coffee shop. In this study, the LGSM coffee shop, using the SWOT analysis method which describes the strengths, weaknesses, opportunities and threats, each factor shows the position of the LGSM coffee shop has its advantages, namely the availability of complete facilities. The downside is the availability of parking spaces. Opportunities include food and beverage promotions. Then the threat is that there is another coffee shop that is quite close to the LGSM coffee shop
Pengaruh Upah, Insentif Dan Tunjangan Terhadap Kinerja Karyawan Pada PT Bina Kreatif Swakarsa Di Kota Batam Nuraeni, Brigida Endah; Sumarya, Edi
Tractare: Jurnal Ekonomi-Manajemen Vol 6 No 1 (2023): TRACTARE : Jurnal Ekonomi dan Manajemen
Publisher : Sekolah Tinggi Ilmu Ekonomi Bentara Persada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62820/trt.v6i1.87

Abstract

This thesis aim to determine: 1) the effect of salary on employee performance; 2) the effect of incentives on employee performance; 3) the effect of allowance on employee performance; 4) which influence is more dominant between salary, incentives, and allowance to employee performance. This research includes the type of quantitive descriptive research with hypothesis testing. Data analysis technique used are multiple linear regression, t test, f test, and R2test. Population of this research is employee amount to 55 people. In this research does not use certain sampling technique because of limited population, hence sample taken is amounted to 55 people. The method used in this research is quantitive method through survey approach. The result of research using quantitative analysis method gives the conclusion that both partially and simultaneously variable as salary, incentives, allowance have positive and significant effect to employee performance. Based on the result of the regression equation is known that the three independent variable have direct impact with the dependent variable. This means that if the independent variable are improved, then the performance of employees will increase.
THE INFLUENCE OF WORK DISCIPLINE AND SITUATIONAL LEADERSHIP STYLE ON EMPLOYEE PERFORMANCE AT PT SMO IN BATAM Atmaja, Agus Sekti Susila; Sumarya, Edi; Nuraeni, Brigida Endah
Tractare: Jurnal Ekonomi-Manajemen Vol 7 No 1 (2024): TRACTARE : Jurnal Ekonomi dan Manajemen
Publisher : Sekolah Tinggi Ilmu Ekonomi Bentara Persada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62820/trt.v7i1.142

Abstract

This research is entitled "The Influence of Work Discipline and Situational Leadership Style on Employee Performance at PT SMO in Batam City". With the aim of examining the influence of work discipline and situational leadership style on the performance of PT SMO employees. Research data was obtained through questionnaires and studied based on theories obtained from literature study. The method in this research uses quantitative research techniques. The population and sample determined were PT SMO employees with a total of 62 respondents. The research results show that individually, the significance value of work discipline of 0.000 is smaller than α = 0.05 so it is decided that it has a significant effect on employee performance. Situational leadership style does not have a significant effect on employee performance. The significance value of situational leadership style is 0.810 greater than α = 0.05. Based on the Beta value, it is known that the variable that has the dominant influence on employee performance is work discipline at 0.762 (76.2%). Together, work discipline and situational leadership style have a significant effect on the performance of PT SMO employees. This decision is based on the significance level of the F value of 41.166 with a significance level of 0.000 which is smaller than α = 0.05. Keywords: Work Discipline, Situational Leadership Style, Employee Performance.
Strategies To Improve Member Satisfaction Through Analysis Of The Work Environment, Motivation, And Service Quality At CU Tunas Harapan Kota Batam: Nuraeni, Brigida Endah; Sumarya, Edi
Tractare: Jurnal Ekonomi-Manajemen Vol 8 No 1 (2025): TRACTARE : Jurnal Ekonomi dan Manajemen
Publisher : Sekolah Tinggi Ilmu Ekonomi Bentara Persada

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62820/trt.v8i1.165

Abstract

This study aims to formulate strategies to improve member satisfaction by analyzing the influence of work environment, motivation, and service quality at the CU Tunas Harapan Savings and Loan Cooperative in Batam City. A quantitative approach was employed, involving a population of 190 individuals, with a purposive sampling technique used to select 129 respondents. Data were collected through an online questionnaire distributed via Google Form and analyzed using SPSS version 26. The results show that, partially, the work environment has a positive and significant effect on member satisfaction (t-value = 2.115; p-value = 0.036). However, motivation and service quality did not have a significant individual impact (t-value = 0.981 and 1.159; p-value = 0.328 and 0.249, respectively). Simultaneously, all three independent variables work environment, motivation, and service quality have a positive and significant effect on member satisfaction (F-value = 19.194; p-value = 0.000). These findings suggest that strategies to improve member satisfaction at CU Tunas Harapan should prioritize strengthening the work environment, while also considering improvements in motivation and service quality as integral components of comprehensive and sustainable cooperative development. Keywords:Member satisfaction, work environment, motivation, service quality, savings and loan cooperative.
Application of the VDI 2221 method in the design of 3D printer machines utilizing additive manufacturing technology Irwan, Hery; Fattah, Muhammad Rusydi; Tarigan, Ryan Dana Gidion; Aritonang, Fauzan Maulana Siddiq; Sumarya, Edi
OPSI Vol 18 No 1 (2025): OPSI - June 2025
Publisher : Jurusan Teknik Industri, Fakultas Teknologi Industri UPN "Veteran" Yogyakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31315/opsi.v18i1.13477

Abstract

In the era of Industry 4.0, digital transformation integrates advanced technologies such as the Internet of Things (IoT), artificial intelligence, and data-driven manufacturing, driving advancements in science and technology. Within this framework, this study focuses on the design and fabrication of a cantilever-type 3D printer aimed at producing a prototype capable of efficient and functional 3D object printing. Additive Manufacturing (AM) technology, particularly Fused Deposition Modeling (FDM), enables the conversion of digital designs into physical products through the layer-by-layer deposition of material. The 3D printer is designed using the VDI 2221 methodology, which encompasses four key phases: task clarification, conceptual design, embodiment design, and detailed design. A key consideration during the design process is the use of filaments derived from plastic bottle waste to mitigate environmental impact. The results identify the Cartesian model variant (Variant 1) as the optimal solution, selected based on functional performance, cost efficiency, and ease of assembly. This machine achieves nozzle temperatures up to 270°C and bed temperatures up to 80°C, with a total production cost of Rp 3,657,000.00. These findings demonstrate the potential of 3D printing technology to advance plastic waste recycling and promote the development of more sustainable 3D printing solutions.
PENURUNAN REJECT SPRAY DUST PADA JORAN PANCING DENGAN METODE PDCA UNTUK MENINGKATKAN KUALITAS PRODUCT DI PT SHIMANO BATAM Sumarya, Edi; Ramadhoni, Rendy; Methalina Afma, Vera
PROFISIENSI : Jurnal Program Studi Teknik Industri Vol 11, No 2 (2023): PROFISIENSI DESEMBER 2023
Publisher : University of Riau Kepulauan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33373/profis.v11i2.5981

Abstract

The quality control process implements continuous improvements using the Plan Do Check Action (PDCA) method. It uses seven tools where quality control is carried out from the initial production process, ongoing production, and up to finished production. Even though the quality control process has been carried out, the quality of the product is still poor, especially in the area of line spray painting. Data per July-September 2023 recorded 873 defective units with the most dominant spray dust defects with 543 defective units. Using the PDCA method aims to map all the problems above, the purpose of this study is to find out the causes of the most dominant reject spray dust and to find out the factors and determine solutions to reduce spray dust rejection. The PDCA method is used to make improvements that are known. several factors cause spray dust rejection due to the lack of routine maintenance procedures resulting in the performance of the spray gun not being maximized, not cleaning the gun spray every time the process changes which causes the rest of the spray to clog, paint that has expired causing the quality of the paint not to be optimal, lack of control over room temperature and the place for sterilization to enter the spray room is a factor for the large number of rejected spray dust. October-December 2023 recorded a decrease in reject spray dust units from 543 units to 243 units reject.
ANALISIS PENYEBAB CACAT PRODUK PADA PROSES SEWING MENGGUNAKAN FISHBONE DIAGRAM DAN FMEA DI PT. XYZ Segara, Mutiara Mayang; Redantan, Dadang; Sumarya, Edi; Irwan, Hery
JURNAL LOGISTICA Vol. 4 No. 1 (2025): VOL.4.NO.1. DESEMBER 2025
Publisher : LPPM-ITEBA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62375/logistics.v4i1.710

Abstract

Penelitian ini bertujuan untuk menganalisis penyebab cacat produk pada proses sewing di PT XYZ yang memproduksi pakaian ESD, khususnya Jumpsuit ESD dengan tingkat cacat 5,26% pada April 2024 dari 2090 unit produksi, dengan 110 produk mengalami cacat. Cacat produk yang tinggi pada bulan April 2024 ini akan menjadi fokus utama penelitian. Metodologi yang digunakan adalah pendekatan DMAIC (Define, Measure, Analyze, Improve, Control) yang dikombinasikan dengan Diagram Fishbone dan Failure Mode and Effect Analysis (FMEA). Data dikumpulkan melalui observasi proses produksi dan analisis defect rate selama periode April hingga Juli 2024. Hasil penelitian menunjukkan bahwa jenis cacat dominan adalah jahitan lepas, tepi kain belum dijahit, kancing rusak, dan ritsleting macet. Penyebab utama cacat diidentifikasi melalui analisis akar masalah, dan rencana perbaikan disusun berdasarkan nilai Risk Priority Number (RPN) tertinggi. Strategi pengendalian kualitas yang diusulkan diharapkan dapat mengurangi jumlah cacat dan meningkatkan kepuasan pelanggan terhadap produk yang dihasilkan.