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ASSESSING MUSCULOSKELETAL DISORDERS (MSDS) OF WORKERS OF FIRED CLAY BRICKS INDUSTRY Budiyanto, Tri; Adiyanto, Okka; Ma'ruf, Farid; Haryadi, Hari
Logic : Jurnal Rancang Bangun dan Teknologi Vol. 24 No. 1 (2024): March
Publisher : Unit Publikasi Ilmiah, P3M, Politeknik Negeri Bali

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31940/logic.v24i1.24-30

Abstract

Ergonomics is important for sustainable development in many fields, including architecture, health, product design, safety, and workplace design. Ergonomic assessments are essential in the workplace to prevent musculoskeletal disorders (MSDs). Currently, Indonesia has a standardized ergonomic assessment, SNI 9011:2021. This assessment standard is widely used to evaluate human posture. This study aims to evaluate the position of a traditional brick-maker in which the posture identification system is based on the SNI 9011:2021. This study employed a cross-sectional design with a sample of workers in conventional brick manufacturing. The primary findings of this study were visual ergonomic assessment for posture identification, identification of ergonomic assessment categories with high risk in brick manufacturing, and the prevalence of nagging pain among workers in the brick moulding and drying process. To reduce occupational ergonomic risk, particularly for brick-making workers, ergonomic intervention is required in the form of additional work aids such as chairs. This has been shown to reduce the evaluation score based on SNI 9011: 2021, thereby reducing the occurrence of musculoskeletal disorders
Lean Ergonomic Approach to Ergonomic Risk Analysis for Workplace Assessment Isana Arum Primasari; Budiyanto, Tri
Logic : Jurnal Rancang Bangun dan Teknologi Vol. 25 No. 1 (2025): March
Publisher : Unit Publikasi Ilmiah, P3M, Politeknik Negeri Bali

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31940/logic.v25i1.35-44

Abstract

IKM NN Aluminum is a metal foundry that produces woks. Based on observations, it appears that the moulding workstation has the highest workload as the operators work in a standing position for 8 hours a day. In addition, the operator lifts a 35 kg mould. This results in un-ergonomic working postures such as excessive bending, head bending and twisting of the body, resulting in waste that has the potential to cause fatigue, physical injury and health problems. The aim of this study is to identify the factors that can cause motion waste, to assess the posture of workers during frying pan moulding activities and to analyse the health implications of the posture assessment. The approach used in this research is lean ergonomics, which combines the principles of lean manufacturing and ergonomics to identify and reduce waste. The methods used are process flow maps to determine the flow of production activities, REBA to identify non-ergonomic postures, and smartwatches for heart rate monitoring to measure worker fatigue. Based on the results of the study, the factor causing motion waste at the moulding workstation is due to the size of the frying pan moulding tool, whose height does not match human anthropometry. Work activities at the moulding station have a high REBA score of 11, which has the potential to cause occupational musculoskeletal disorders. The Pearson correlation test showed a significant relationship between the REBA score and the fatigue level of the workers as measured by heart rate.
Prototype Design of Ergo-Flexibility Wheelchair Based on Stakeholder Technical Requirements, Zachman Framework Approach, and Nigel Cross Method Integration Setiawan, Heri; Budiyanto, Tri; Rinamurti, Micheline; Budiarto, Dominikus; Dicka Pratama, Yohanes; Alfian, Achmad
Spektrum Industri Vol. 23 No. 2 (2025): Spektrum Industri - October 2025
Publisher : Universitas Ahmad Dahlan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12928/si.v23i2.356

Abstract

The increasing demand for ergonomic and flexible wheelchairs in Indonesia highlights the need for innovation that meets both user needs and national standards. Most wheelchairs circulating in the domestic market are low-cost imported products that do not comply with the ISO 7176 series SNI 09-4663-1998 medical device standard, leading to concerns over safety and quality assurance. This study aims to design an ergo-flexibility wheelchair prototype based on stakeholder technical requirements while identifying gaps in the existing standards to improve product competitiveness and user protection. The research integrates the Zachman Framework according to the FACTS stages with the Nigel Cross seven-step design method. Data were collected through observation, in-depth interviews, and participatory ergonomics focus group discussions. The data analysis employed the Inter-Rater Reliability (IRR) method to determine stakeholder agreement levels. The findings identified seven key technical parameters, stability, maneuverability, mobility, dimensions, strength, durability, and product information, that are essential for wheelchair standardization. The mapping analysis revealed that the current SNI standard primarily emphasizes product strength through drop testing, while other ergonomic and safety factors remain unaddressed. From the evaluation of three design alternatives, Alternative 2 was selected, featuring aluminum material, dimensions of 1000 mm (L), 620 mm (W), and 910 mm (H), a foldable transport design, semi-manual manufacturing, and a weight of 12 kg with an 80 kg load capacity. Prototype testing using a roll machine and static load confirmed its structural reliability and ergonomic performance. The research contributes to advancing national wheelchair standards by integrating stakeholder-driven design parameters, promoting local innovation, and enhancing the competitiveness of Indonesian medical devices.