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All Journal Jurnal Teknik Industri Jurnal Gamma Jurnal Rekayasa Sistem Industri SPEKTRUM INDUSTRI Journal of Engineering and Management in Industrial System Jurnal Optimasi Sistem Industri Jurnal Ilmiah Teknik Industri Industria: Jurnal Teknologi dan Manajemen Agroindustri Jurnal Sistem dan Manajemen Industri PERFORMA : Media Ilmiah Teknik Industri Jurnal Teknik Industri: Jurnal Keilmuan dan Aplikasi Teknik Industri Jurnal SOLMA Dinamisia: Jurnal Pengabdian Kepada Masyarakat JAST : Jurnal Aplikasi Sains dan Teknologi Jurnal INTECH Teknik Industri Universitas Serang Raya JPPM (Jurnal Pengabdian dan Pemberdayaan Masyarakat) Buletin Profesi Insinyur JURMATIS : Jurnal Manajemen Teknologi dan Teknik Industri JURNAL TEKNIK INDUSTRI Journal of Applied Mechanical Engineering and Renewable Energy (JAMERE)
Annisa Kesy Garside
Fakultas Teknik, Jurusan Teknik Industri, Universitas Muhammadiyah Malang
Agriculture, Biological Sciences & Forestry Automotive Engineering Biochemistry, Genetics & Molecular Biology Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Earth & Planetary Sciences Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Materials Science & Nanotechnology Mechanical Engineering Medicine & Pharmacology Public Health Social Sciences Transportation Other

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Journal : Journal of Engineering and Management in Industrial System

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LEAN SIX SIGMA APPROACH TO IMPROVE THE PRODUCTION PROCESS IN THE GARMENT COMPANY: A CASE STUDY Fibriani, Lenny; Garside, Annisa Kesy; Amallynda, Ikhlasul
JEMIS (Journal of Engineering & Management in Industrial System) Vol 11, No 2 (2023)
Publisher : Industrial Engineering Department, Faculty of Engineering, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jemis.2023.011.02.7

Abstract

A company engaged in the garment industry is facing problems that inhibit the production process. These problems comprise an excess of product defects beyond the specified limits, a considerable rate of product returns, delays in product shipment, and disorderly arrangements in storing raw material. This study aims to determine the root causes of problems and provide recommendations for improvement using the concept of lean six sigma. The waste assessment model is used to identify the dominant waste, while the value stream analysis tools is a method used to analyze the causes of the dominant waste. From the research results, four dominant wastes are identified, namely waste defects, unnecessary inventory, waiting and unnecessary motion, with percentages of 27.02%, 15.92%, 14.32% and 14.0% respectively. The results of the analysis using mapping tools show the details of waste in each dominant waste. Proposed recommendations for improvement are made using the failure mode and effect analysis based on the highest risk priority number for each dominant waste. The recommendations proposed by the researchers include implementing a standard operating procedure and work instruction for the sewing process; scheduling machine maintenance using reliability centered maintenance II; planning and scheduling materials using material requirement planning; implementing line balancing; and designing name tags, visual displays, and storage rack layout.
Co-Authors Adhi Nugraha Adhi Nugraha Ahmad Zamawi Ghozali Alfian Alif Amanda, Adelya Amelia Khoidir ANDRI SULAKSMI ANDRI SULAKSMI, ANDRI Anindia Karunia Pangesti Aprilianti, Chusnul Baiq Nurul Izzah Farida Ramadhani Baiq Nurul Izzah Farida Ramadhani Baya’sud, Faris Cahyanti, Dian Nur Chusnul Aprilianti Dana Marsetya Utama Dian Nur Cahyanti Dian Palupi Restuputri Dovian Iswanda e Oliveira, Eduardo Ella Dewi Krisnanti Elya Rosiana Fenny Rubbayanti Dewi Fibriani, Lenny FITHRIANY HADZIQAH FITHRIANY HADZIQAH, FITHRIANY Fitra Risaldi Fuad Bahrul Ilmi Gigih Amayu Pragastio Hamim Rachman Hanny Kanavika Rizky Munawar Harto, Setyo Hasyim Yusuf Asjari Hasyim Yusuf Asjari, Hasyim Yusuf Heri Mujayin Kholik Ikhlasul Amallynda Ikhlasul Amalynda Laili, Nabila Rohmatul Lapele, Sukmawati Leo Rizki Ardiansyah Lukman, Mohammad Marrica Ahmad Marrica Ahmad Martina Juan Martina Juan, Martina Muhamad Lukman Muhammad Alif Ihsan Muhammad Helmi Kurniawan Munawar, Hanny Kanavika Rizky Nabila Rohmatul Laili Nadia Mardhiyah Nasution, Riven Nyimas Mirnayanti Jayasari Sutadisastra Ode Rapija Gunarimba Waibo Pangesti, Anindia Karunia R. Hadi Wahyuono R. Hadi Wahyuono Rachman, Hamim Rahmad Wisnu Wardana Rara Putri Ayuning Tyas Renggarsari, Rika Risma Riven Nasution Sabrina Legtria Wardani Safitri, Wa Ode Nadhilah Sanjaya, Wahyu Eka Putra Satya Sudaningtyas Satya Sudaningtyas Selsa Ulfia Siswanti Setyo Harto Shanty Kusuma Dewi Teguh Baroto Thomy Eko Saputro Tiananda Widyarini Tiananda Widyarini Tyas Yuli Rosiani Wahyu Wicaksono