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Optimalisasi Perbaikan Kualitas Produksi Donat Menggunakan Quality Control Circle (QCC) Sofiyanurriyanti, Sofiyanurriyanti; Adib, Adib; Kasmawati, Kasmawati; Irawan, Heri Tri; Akmal, Abdiel Khaleil; Danil, Danil
Jurnal Optimalisasi Vol 11, No 1 (2025): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v11i1.11882

Abstract

Donuts are one of the most popular foods in the community that have a sweet, savory, and unique taste. One of the donut branches in this study is located in Drien Rampak Village, Johan Pahlawan, West Aceh Regency. This study used the Quality Control Circle (QCC) method with the PDCA (Plan, Do, Check, Action) and 5W + 1H approaches. The data analyzed included product defects during the period June 2023 to May 2024, which included burnt color, inappropriate size, flat, and not rising. The results showed that the average defect rate reached 6% of the total monthly production. By implementing the QCC method, the main causes of defects were successfully identified using tools such as Pareto diagrams, cause-and-effect diagrams, and control charts. Improvement steps include implementing SOPs, employee training, and quality control at critical stages of production. The implementation of this method succeeded in significantly reducing the level of product defects, increasing production efficiency, and improving consumer satisfaction. This study provides a practical contribution to companies in controlling product quality and is a reference for further research related to quality management using the QCC method.
Upaya Pencegahan Risiko Kecelakaan Kerja pada Stasiun Perebusan di PT. Socfindo Seumanyam Pamungkas, Iing; Irawan, Heri Tri; Hasnita, Hasnita
VOCATECH: Vocational Education and Technology Journal Vol 6, No 2 (2025): April
Publisher : Akademi Komunitas Negeri Aceh Barat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.38038/vocatech.v6i2.205

Abstract

AbstractThe sterilizer  station in the palm oil industry, such as that found at PT. Socfindo Seumanyam, is a work area with significant accident risks. The palm fruit sterilizer  process involves high temperatures, steam pressure, and the use of heavy equipment, all of which have the potential to pose hazards to workers. Work accidents in this area can not only cause physical injuries, but also material losses and operational disruptions. This research aims to analyze the efforts to prevent work accident risks at the PT. Socfindo Seumanyam sterilizer  station using the JSA method and the fishbone diagram. These two methods complement each other in an effort to create a safer work environment. JSA focuses on a step-by-step analysis of individual tasks, while the fishbone diagram provides a broader view of the factors contributing to accidents. The research results obtained that the sterilizer  station at PT. Socfindo Seumanyam has various significant potential hazards and work accident risks, ranging from burns due to high temperatures and hot steam, mechanical injuries due to equipment, to poisoning due to hazardous chemicals. To reduce these risks, comprehensive control measures are needed, including technical and administrative controls, and the use of appropriate PPE, as well as strict supervision through routine inspections and periodic evaluations. In addition, the identification of the root causes of work accidents using the fishbone diagram shows that human factors, machines/equipment, methods/procedures, work environment, and materials need to be seriously considered, with specific improvement recommendations for each factor. Keywords:Sterilizer station; work accident risk, job safety analysis; fishbone diagram AbstrakStasiun perebusan dalam industri kelapa sawit, seperti yang terdapat di PT. Socfindo Seumanyam, merupakan area kerja dengan risiko kecelakaan yang signifikan.Proses perebusan buah kelapa sawit melibatkan suhu tinggi, tekanan uap, dan penggunaan peralatan berat, yang semuanya berpotensi menimbulkan bahaya bagi pekerja. Kecelakaan kerja di area ini tidak hanya dapat menyebabkan cedera fisik, tetapi juga kerugian material dan gangguan operasional. Penelitian ini bertujuan untuk menganalisis upaya pencegahan risiko kecelakaan kerja di stasiun perebusan PT. Socfindo Seumanyam dengan menggunakan metode JSA dan diagram fishbone.Kedua metode ini saling melengkapi dalam upaya menciptakan lingkungan kerja yang lebih aman. JSA fokus pada analisis langkah demi langkah dari tugas individu, sementara diagram fishbone memberikan pandangan yang lebih luas tentang faktor-faktor yang berkontribusi terhadap kecelakaan. Hasil penelitian diperoleh bahwa stasiun perebusan/sterilizer  di PT. Socfindo Seumanyam memiliki berbagai potensi bahaya dan risiko kecelakaan kerja yang signifikan, mulai dari luka bakar akibat suhu tinggi dan uap panas, cedera mekanis akibat peralatan, hingga keracunan akibat bahan kimia berbahaya. Untuk mengurangi risiko tersebut, diperlukan implementasi tindakan pengendalian yang komprehensif, mencakup pengendalian teknik, administratif, dan penggunaan APD yang tepat, serta pengawasan yang ketat melalui inspeksi rutin dan evaluasi berkala. Selain itu, identifikasi akar penyebab kecelakaan kerja menggunakan diagram fishbone menunjukkan bahwa faktor manusia, mesin/peralatan, metode/prosedur, lingkungan kerja, dan material perlu diperhatikan secara serius, dengan rekomendasi perbaikan yang spesifik untuk setiap faktor.Kata Kunci:Stasiun perebusan; risiko kecelakaan kerja, job safety analysis; diagram fishbone
LITERASI INDUSTRI 4.0 UNTUK SISWA SMA MENUJU KEMERDEKAAN EKONOMI PASCA OTSUS ACEH Ridha, Arrazy Elba; Pamungkas, Iing; Sofiyanurriyanti, Sofiyanurriyanti; Irawan, Heri Tri; Ulhaq, Riza; Ardiansyah, Muhammad; Akmal, Abdiel Khaleil
Jurnal Abdi Insani Vol 12 No 9 (2025): Jurnal Abdi Insani
Publisher : Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29303/abdiinsani.v12i9.2657

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This Community Service Program (PKM) is implemented by Industrial Engineering Lecturers at Teuku Umar University as part of the implementation of the Tri Dharma of Higher Education, with a focus on empowering the youth of Aceh to face the challenges of industrial development following the expiration of the Special Autonomy Fund (Otsus) in 2027, which has played a crucial role in economic activities in Aceh Province. The critical role of the Otsus Fund for Aceh Province must be mitigated to minimise risks after the fund's expiration. The activity themed ‘Industry 4.0 Literacy for High School Students Toward Economic Independence Post-Otsus Aceh’ aims to equip participants with the knowledge to enhance local industrial growth through a more efficient Industry 4.0 approach. Through interactive lectures, structured discussions, and question-and-answer sessions using a pretest-posttest measurement approach, the PKM team can assess improvements in understanding across three critical pillars: understanding Industry 4.0, the Aceh Special Autonomy Fund and the economy, and digital technopreneurship based on local strengths. The community service activity involved 40 students from Calang 1 Public High School, consisting of both female and male students, using a pretest and posttest approach that contained information about the three critical pillars. Technically, the questions on the pretest and posttest were made different in order to obtain objective results. The measurement of ability was carried out for 5 hours, using the Growth Rate Analysis approach, the results showed a 92% increase in learning outcomes, with the average pretest score of 38.2 improving to an average posttest score of 73.3, focusing on topics related to digital transformation and economic independence in Aceh. This programme not only fulfils educational objectives but also instils an entrepreneurial mindset based on Industry 4.0 for the next generation of Aceh.
Strategi Peningkatan Layanan Mobile Banking BTN Syariah Meulaboh Berdasarkan Analisis Kesenjangan (Gap Analysis) Basuki, Mahmud; Irawan, Risnadi; Nuzuli, Fajar; Irawan, Heri Tri; Syahputra, Riski Agam; Azhar, Azhar
Jurnal Optimalisasi Vol 11, No 2 (2025): Oktober
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v11i2.13347

Abstract

Every company competes by developing strategies to outperform its rivals in the same market, whether through variations in the products offered, promised facilities, or the quality of services delivered to customers. BTN Syariah KCPS Meulaboh, located in Ujong Baroh Village, Johan Pahlawan District, West Aceh Regency, is a branch office of PT Bank Tabungan Negara (BTN). One of the recurring issues at this branch is related to the services provided through Mobile Banking (M-Banking). This study aims to identify the key attributes used to measure service quality and to determine the level of customer satisfaction regarding M-Banking services at BTN Syariah KCPS Meulaboh. Based on the results of research using the Improvement Gap Analysis (IGA) method, it was found that there are 12 attributes across 3 dimensions used to evaluate service quality. The overall findings indicate that customer satisfaction with the performance of Mobile Banking services at BTN Syariah KCPS Meulaboh is low, as reflected in the average questionnaire results showing dissatisfaction with the current M-Banking performance.
Analisis Efisiensi Manajemen Persediaan Bahan Bakar Minyak (BBM) Menggunakan Metode Economic Order Quantity (EOQ) di PT XYZ Irawan, Heri Tri; Balqis, Syarifah Naila; Pamungkas, Iing; Pandria, T.M. Azis; Hadi, Khairul; Muzakir, Muzakir
Jurnal Optimalisasi Vol 11, No 2 (2025): Oktober
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v11i2.13081

Abstract

This study analyzes the efficiency of diesel fuel inventory management at PT. XYZ, located in Desa Peunaga Cut Ujong, Kecamatan Meureubo, Kabupaten Aceh Barat, Aceh. The main problem faced by the company is inefficient fuel inventory management, leading to a mismatch between stock and usage, potential equipment downtime, and high inventory costs. The research objective is to evaluate PT. XYZ's current fuel inventory policy and compare it with the application of the Economic Order Quantity (EOQ) method to identify potential improvements in efficiency and cost savings. The research method used is a quantitative approach with a comparative descriptive design. Secondary data, including records of fuel purchases, usage, and ordering and holding costs for 2024, were collected from PT. XYZ's Supply Chain Management (SCM) division, supplemented by primary data from interviews. Data analysis involved calculating EOQ, determining optimal ordering frequency, safety stock, reorder point, and comparing the Total Inventory Cost (TIC) between the company's existing policy and the EOQ method. The results indicate that PT. XYZ's current fuel inventory management policy incurs significantly higher Total Inventory Costs (TIC) compared to those achievable using the EOQ method. Implementing EOQ substantially optimizes order quantity, frequency, safety stock, and reorder point, which in turn can lead to considerable cost reductions. This suggests that adopting the EOQ recommendations can improve operational efficiency and provide financial benefits for PT. XYZ.
SOSIALISASI PROGRAM PENDAMPINGAN PEMBUATAN ALAT TEKNOLOGI TEPAT GUNA (TTG) UNTUK PRODUKSI KUE KARAH DI DESA LANGUNG, KECAMATAN MEUREUBO, ACEH BARAT Fitriadi Fitriadi; Gaustama Putra; Fajar Okta Widarta; Arrazy Elba Ridha; Heri Tri Irawan; Iing Pamungkas; Abdiel Khaliel Akmal
Community Development Journal : Jurnal Pengabdian Masyarakat Vol. 6 No. 2 (2025): Volume 6 No. 2 Tahun 2025
Publisher : Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/cdj.v6i2.41929

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Kegiatan pengabdian kepada masyarakat ini bertujuan untuk mensosialisasikan program pendampingan dalam pembuatan alat Teknologi Tepat Guna (TTG) guna mendukung produksi kue karah, sebuah makanan tradisional khas Aceh, di Desa Langung, Kecamatan Meureubo, Aceh Barat. Sosialisasi ini bertujuan untuk memberikan pemahaman kepada masyarakat mengenai konsep TTG, manfaatnya dalam meningkatkan efisiensi kerja, dan potensi penerapannya dalam industri rumah tangga lokal. Kegiatan dilakukan dengan pendekatan partisipatif melalui penyampaian materi, diskusi kelompok, dan tanya jawab interaktif. Materi yang disampaikan mencakup pengenalan konsep TTG, tahapan pembuatan alat, serta contoh penerapan TTG dalam usaha sejenis. Hasil kegiatan menunjukkan antusiasme masyarakat yang tinggi terhadap ide pengembangan alat TTG. Tingkat pemahaman masyarakat terhadap sosialisasi alat TTG mencapai 88,9%, sementara tingkat penerimaan masyarakat terhadap alat TTG tercatat sebesar 96,3%. Peserta menunjukkan pemahaman yang baik mengenai pentingnya inovasi teknologi dalam mendukung peningkatan produktivitas dan daya saing produk lokal. Selain itu, sosialisasi ini berhasil mendorong kesadaran masyarakat untuk lebih terbuka terhadap teknologi dan inovasi sebagai upaya meningkatkan kualitas dan kuantitas produksi kue karah. Program ini diharapkan menjadi langkah awal yang strategis dalam mendorong implementasi TTG di Desa Langung untuk mendukung pertumbuhan ekonomi lokal yang berkelanjutan.
Optimasi Penjadwalan Preventive Maintenance Komponen Boiler Menggunakan Genetic Algorithm dengan Strategi Grouping Azhar Azhar; Iing Pamungkas; Heri Tri Irawan
Jurnal Optimalisasi Vol 12, No 1 (2026): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v12i1.14909

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Operational reliability of Boilers in Steam Power Plants (PLTU) is often undermined by reactive and fragmented maintenance strategies that trigger frequent unplanned shutdowns and operational inefficiencies. This study aims to optimize preventive maintenance schedules for nine critical Boiler components in Units 1 and 2 of PLTU Nagan Raya using a Genetic Algorithm-based Grouping Maintenance strategy. Failure behaviour of components such as Cyclone Separators, Coal Feeders, and Fans is first modelled using Weibull and Normal distributions, selected through the Anderson–Darling goodness-of-fit test. An optimization model is then developed to determine a single global maintenance interval that maximizes operating time while satisfying a minimum system reliability constraint of 60%. Simulation of individual component scheduling yields highly non-synchronized intervals, ranging from 14 to 78 days, which would result in excessive shutdown frequency if implemented directly. Through Genetic Algorithm optimization, an optimal grouped maintenance interval of 10.42 days is obtained, driven primarily by the Primary Air Fan as the system bottleneck. Although this interval sacrifices part of the remaining life of more durable components, the grouped strategy significantly reduces the total number of shutdowns and simplifies maintenance planning. The main contribution of this study is a reliability-constrained grouped maintenance scheduling model for multi-component boiler systems in coal-fired power plants, providing a practical decision-support tool for improving unit availability.
Optimalisasi Proteksi Tanaman Padi melalui Perancangan Alat Pengusir Burung Otomatis Berbasis Arduino ATmega2560 dan Solar Panel Heri Tri Irawan; Rahmat Satya; Roid Alazhar Nasution; Iing Pamungkas
Jurnal Optimalisasi Vol 12, No 1 (2026): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v12i1.14687

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Bird pests such as sparrows, weavers, munias, and finches pose a serious problem for rice farmers, particularly during the generative growth stage when ripening panicles are easily consumed, causing yield losses of up to 30–50% and threatening food security. Traditional deterrent methods, including scarecrows, noise-making devices, and firecrackers, provide only temporary effects with limited coverage and require repetitive manual supervision that is both exhausting and inefficient. This study aims to design and develop an automatic bird repellent device based on sensors and a microcontroller, powered by an independent solar panel system, to protect rice crops effectively without continuous human monitoring. The research adopts a stepwise prototype development approach consisting of planning (designing a steel-pipe frame and selecting components such as an Arduino ATmega2560, HC-SR04 ultrasonic sensor, PIR sensor, tweeter speaker, 50 Wp solar panel, and 12 V 8 Ah battery), production (hardware assembly and Arduino C programming), testing (sensor–sound functionality and field operation), and performance evaluation through analysis of detection data and reduction in bird attacks. The results show that the device operates stably, with PIR detection up to 11 m, ultrasonic detection from 1–4 m, audiosonic output at 4069 Hz (84–91 dB), an effective repulsion radius of 14 m, and a reduction in bird attacks of about 90% (from 100 events to 3 events over six days), all using stand-alone solar energy without significant disturbances. The system is environmentally friendly, weather-resistant, and has the potential to improve rice farming productivity, with further recommendations including optimization of sensor positioning and enhanced protection against extreme weather conditions.
Analisis Sistem Antrian pada Proses Penimbangan dan Sortasi TBS di PT RKM Iing Pamungkas; Heri Tri Irawan; Mahmud Basuki; Rizki Agam Syahputra; Viktor Mawar Berutu
Jurnal Industri dan Inovasi (INVASI) Vol 4, No 1 (2026): Maret
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/invasi.v4i1.13352

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Within the palm oil industry, the process of weighing and sorting Fresh Fruit Bunches (FFB) at the beginning of the supply chain is crucial for determining the price and quality of palm oil. However, PT RKM, a palm oil processing company in Aceh Singkil, faces challenges such as potential inaccuracies in weight measurement, quality classification, and long queues that can reduce operational efficiency. These issues have the potential to cause financial losses and production delays. The objective of this study is to measure and analyze the queuing system in the FFB weighing and sorting process at PT RKM. This research uses a queuing model approach to evaluate the current system's efficiency. Data were collected through direct observation and interviews, with 30 samples of truck arrival and service times. The analysis method used includes creating an Activity Cycle Diagram (ACD), calculating the average inter-arrival and service times, and determining system performance metrics such as average waiting time and server idle percentage.The results of the study show that the PT RKM queuing system operated optimally on the day of observation. The average queue waiting time was zero, and the percentage of idle servers (weighing facilities) was also zero. This indicates that the current service capacity is adequate for the volume of vehicle arrivals, thereby minimizing losses and improving overall productivity.
Pemberdayaan Galangan Kapal Tradisional Aceh Barat untuk Meningkatkan Kualitas Produksi Kapal Tradisional di Aceh Barat Iing Pamungkas; Heri Tri Irawan; Abdiel Khaleil Akmal; Risnadi Irawan; T.M. Azis Pandria; Azhar
Jurnal Pengabdian Mitra Indonesia Vol 1 No 1: Agustus 2025
Publisher : Mitra Akademia Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.67380/jpmina.v1i1.3

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Pengabdian masyarakat ini bertujuan memberdayakan galangan kapal tradisional di Aceh Barat guna meningkatkan kualitas produksi kapal. Industri ini merupakan warisan budaya penting, namun menghadapi tantangan signifikan, seperti kurangnya standar mutu, yang berdampak pada rendahnya daya tahan produk dan menurunnya daya saing. Metode pelaksanaan kegiatan ini meliputi sosialisasi, pelatihan, dan pendampingan partisipatif yang berfokus pada manajemen mutu sederhana, pemilihan bahan baku yang tepat, serta penerapan standar operasional prosedur (SOP) yang sesuai dengan kondisi lokal. Hasil pengabdian menunjukkan adanya peningkatan kualitas produk yang signifikan, terlihat dari konstruksi kapal yang lebih kokoh dan efisiensi penggunaan material. Para pengrajin kini mampu menghasilkan kapal yang lebih awet, yang secara langsung meningkatkan kepercayaan konsumen dan daya saing di pasar. Selain itu, kegiatan ini juga berhasil menumbuhkan kesadaran kolektif tentang pentingnya menjaga mutu. Kesimpulannya, pemberdayaan berbasis pengetahuan ini merupakan strategi efektif untuk melestarikan industri tradisional. Disarankan untuk membentuk kelompok mandiri pengrajin dan menjalin kolaborasi dengan pemerintah agar dampak positif ini berkelanjutan dan dapat meningkatkan kesejahteraan masyarakat galangan kapal di Aceh Barat.