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Penerapan Lean Manufacturing di CV. Wahana Karya Arie Saputra; Fitriadi Fitriadi; Iing Pamungkas; Khairul Hadi; Muzakir Muzakir
Jurnal Pengabdian Agro and Marine Industry Vol 1, No 2 (2021): Jurnal Pengabdian Agro And Marine Industry
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (271.916 KB)

Abstract

CV. Wahana Karya is one of the companies engaged in the manufacture of ships under 30 GT.  Several ship production activities in CV. Wahana Karya still relies on technical concepts related to production management which are still empirical.In addition, production management which is still traditional in nature often ignores the concept of production management which is more integrated with the principle of improvement at all stages of the production process.  This research was conducted based on previous studies that used the concept of Lean Manufacturing as the basis for empirical calculations through stochastic analytic studies. The parameters carried out in the service are based on relevant research. The results obtained were some waste that was successfully repaired through inventory efficiency of 20.4%, overproduction of 12% and defective products of 15.7%. On the other hand, this service is also able to reduce the completion time of shipbuilding by 9.8%. There is still a deviation in general of an average of 25% from the results of analytical calculations with implementation results. This is due to the need for other supporting studies so that the concept of integration of the intended improvements can be further optimized.
Identifikasi Penyebab Kehilangan Crude Palm Oil (CPO) di Pabrik Kelapa Sawit Mahmud Basuki; Iing Pamungkas; Tolu Tamalika
Jurnal Optimalisasi Vol 9, No 1 (2023): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v9i1.7384

Abstract

PT. Y is a company engaged in the processing of fresh palm fruit bunches into Crude Palm Oil (CPO), and has a production capacity of 30 tonnes/hour. The CPO production system generally goes through a long process and there are several processes that are not optimal. One of the processes is pressing, where this process experiences a lot of oil loss. Oil loss experienced at PT. Y of 6.28 to 6.32 percent of total production. Therefore, it is important to identify the causes of oil loss in the pressing process so that it becomes a preventive measure and can reduce the percentage of oil loss during the production process. The purpose of this research is to identify the factors that cause CPO oil loss and to recommend solutions to minimize CPO oil loss in screw press machines using fishbone diagrams. A fishbone diagram is used to identify the root causes of problems in a process. The cause of the problem is often caused by five elements, namely Man, Method, Machine, Material, and Environment. Fishbone diagram is useful for finding the factors that cause a problem. The results obtained from the fishbone diagram are several factors that cause oil loss in the pressing process or in the screw press machine including machine factors, raw materials, humans, and method factors. Recommendations that can be implemented by companies include routine maintenance of screw press machines, both corrective maintenance and preventive maintenance, it is necessary to control the quality of fresh fruit bunches from the beginning of harvest until the fruit reaches the loading ramp station, and this requires training so that operators can better understand how to machine operation.
Enhancing Performance of Small and Medium Enterprises (SMEs) through Supply Chain Integration - An Examination of the Fisheries Sector in Aceh Rizki Agam Syahputra; Muhammad Reza Aulia; Yulia Annisa; Iing Pamungkas; Adib Adib
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Publisher : Universitas Teuku Umar

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Abstract

This article proposes an qualitative approach to determine the underlying dimensions of Supply Chain Management integration and its relation to performance among small firm in Aceh, Indonesia  with special emphasis on the tuna industry.. The overall aim of the study is to better understand successful SCM practices which have been implemented by small industry in Aceh and the challenges faced in the process. This paper uses qualitative data, which was collected from open-ended interviews with stakeholders in a leading Aceh tuna business, together with the SCOR model, which is used to define supply chain processes and associated key performance indicators (KPI). The result of this research indicates that the industry regards flexibility, efficiency, and quality as the most important indicators in their supply chain operation. however, factors such as financial, SCM expertise, infrastructure and resource create a barrier in implementing an effective supply chain. Further to this, Successful SCM strategies improving SCM performance were identified based on each performance indicators. The result of this paper is expected to contribute to theoretical and practical knowledge of SCM practice, and to develop recommendation for future development of industry with small-scale capabilities.
Perancangan Ulang Tata Letak pada Galangan Kapal Tradisional menggunakan Blocplan-90 Heri Tri Irawan; Bismi Khairijal; Iing Pamungkas; T.M. Azis Pandria; Arhami Arhami; Hasnita Hasnita; Risnadi Irawan
Jurnal Optimalisasi Vol 9, No 2 (2023): Oktober
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v9i2.8325

Abstract

CV. Rasya Jaya is a traditional fishing boat manufacturing company located in Padang Seurahet, Kec. Johan Pahlawan, Aceh Barat Regency. The facility layout of CV. Rasya Jaya has several workstations that are not in the correct location for the production process or the relationship between related rooms. This results in inefficient and ineffective material handling, as well as reduced worker comfort. The poorly organized facilities also contribute to production constraints. Therefore, it is necessary to evaluate the production facility layout at CV. Rasya Jaya. The goal is to provide an alternative design for the production facility layout that is more efficient and effective in terms of the relationship between the production process flow and minimizing material flow in the production process. The purpose of this study is to determine the optimal layout at CV. Rasya Jaya using the Blocplan algorithm. Blocplan-90 is an algorithm for solving spatial layout problems that can handle both quantitative and qualitative data. Mathematical models within the design are developed with computer applications for models that work with the limitations of workstation shapes. Based on the results of the layout design of facilities at CV. Rasya Jaya, three main layouts were created: office layout, facility layout, and production layout. The total area of the three layouts is 1739 m2.
Application of Behaviorally Anchor Rating Scale (BARS) Method to Assess Employee Performance at Diskoperindag Aceh Jaya Asmaudi; Iing Pamungkas
Jurnal Inotera Vol. 8 No. 2 (2023): July - December 2023
Publisher : LPPM Politeknik Aceh Selatan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31572/inotera.Vol8.Iss2.2023.ID216

Abstract

The application of performance has an important role and function for a company, of course, it will be related to the decisions that the office will take as an office strategy in the future. This also applies to the office of the Aceh Jaya Diskoperindag which is an aluminum injection company for spare parts for two-wheeled and four-wheeled vehicles. The current assessment that runs at the Aceh Jaya Diskoperindag office is an assessment based on criteria but currently the assessment of these criteria does not have standard standards so that employee assessments run subjectively, this causes problems for employees so that the current assessment is considered less effective and not in line with official goals. As a result, employees feel uncomfortable and unmotivated at work. To overcome these problems, a performance assessment is compiled based on the Behaviorally Anchor Rating Scale (BARS) method, this BARS method is expected to overcome problems in employee performance appraisal which was originally subjective to be more objective where in the end employees of the Aceh Jaya Diskoperindag office can work comfortably and have high motivation at work.
Blocplan Algorithm for Facility Layout Design in Various Industry in Indonesia Iing Pamungkas; Abdiel Khaleil Akmal; Heri Tri Irawan
Jurnal Inotera Vol. 9 No. 1 (2024): January-June 2024
Publisher : LPPM Politeknik Aceh Selatan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31572/inotera.Vol9.Iss1.2024.ID327

Abstract

Facility layout is an important aspect in planning and developing production facilities. A good layout can increase efficiency, productivity and safety in the production process. The Blocplan algorithm is a layout design method that can produce an efficient layout. This method uses a heuristic algorithm to find layouts based on having the highest R-Score value. The Blocplan algorithm has been applied in various industries in Indonesia because of its advantages which can produce a more efficient layout compared to the initial layout. Based on this, it is necessary to study the use of the Blocplan algorithm in designing facility layouts in various industries in Indonesia. This review aims to determine the use of the Blocplan algorithm in designing facility layouts in various industries in Indonesia. The review results show that layout design using the Blocplan algorithm can produce a layout that is more efficient than the initial layout. It was found that several related industries in Indonesia can use the Blocplan algorithm in redesigning facility layouts, including the pharmaceutical industry, construction project implementation, food industry, steel or iron industry, spring bed production, PVC production, transformer production, valve production, production trolleys, corn milling, feed processing, plastic recycling, garment or convection industry, robotization industry, coffee production, paper production, brick production, and wood processing.
Identification of Damage in Press Stations Using the Failure Mode and Effect Analysis (FMEA) Method at PT. Beurata Subur Persada Abdiel Khaleil Akmal; Iing Pamungkas; Heri Tri Irawan
Jurnal Inotera Vol. 9 No. 1 (2024): January-June 2024
Publisher : LPPM Politeknik Aceh Selatan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31572/inotera.Vol9.Iss1.2024.ID329

Abstract

PT. Beurata Subur Persada (BSP) is a crude palm oil (CPO) producer based in Babah Dua Village, Tadu Raya District, Nagan Raya Regency, Aceh. PT BSP employs 103 people across various production stations, including presses, threshers, sterilizers, and trucks.The Failure Mode and Effect Analysis (FMEA) method is being used in this study to determine damage to PT. Beurata Subur Persada's press station. The FMEA approach is used to assess probable failures in the manufacturing process, determining their severity, frequency of occurrence, and detection capabilities. This study focuses on gathering machine damage data from November 6 to December 6 of 2023 and evaluating it to determine the Risk Priority Number (RPN) value, which will be used to indicate the priority repairs required. This research aims to make recommendations for future damage repair and prevention, as well as improve the company's reliability and efficiency in operations.
Identifikasi dan Mitigasi Risiko pada Proyek Konstruksi Menggunakan Metode House of Risk: Studi Kasus Irawan, Heri Tri; Pamungkas, Iing; Hasnita, Hasnita; Fauza, Teuku Soleh
Jurnal Optimalisasi Vol 10, No 1 (2024): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v10i01.9302

Abstract

PT. Rigis Beukarya Property is a developer and contractor for housing projects in the West Aceh region. Housing projects that are implemented often experience obstacles in the construction of the project, such as over budget from the predetermined RAB, repeated repairs, materials that are ordered late, and exposure to bad weather which results in large losses due to these obstacles. The aim of this research is to identify risks in the Grand Keutapang housing development process, and mitigate the dominant risks in the Grand Keutapang housing development process. The House of risk (HOR) method is used to solve this problem by identifying risk events, risk agents and also designing risk agent mitigation strategies based on Aggregate Risk Potential (ARP) values. The results obtained from the house of risk stage 1 risk mapping show that there are 5 dominant risk agents that will be taken into consideration in developing mitigation actions, namely: A-14 (Lack of coordination between parties involved) with an ARP value of 3,384, A-1 (Incompetent/careful workforce) with an ARP value of 1,800, A-12 (Fluctuating company financial cash flow) with an ARP value of 826 , A-15 (Lack of supervision in the field) with an ARP value of 777, and A-8 (Increase in material prices) with an ARP value of 696. From the results of the house of risk phase 2 risk mapping, 5 risk mitigation action plans were obtained, including: PA-1 (Creating a monitoring and sanctions system) with an ETDk value of 5,961, PA-2 (Creating a standard diary (buhas)) with an ETDk value of 3,331, PA-3 (Creating a complete checklist) with an ETDk value of 6,236, PA - 4 (Making adaptive cost estimates) with an ETDk value of 4,270, and PA-5 (Improving the effectiveness of communication with all parties) with an ETDk value of 8.427.
Penggunaan Teknik Evaluasi Keandalan Mesin Pada Berbagai Industri di Indonesia: Literature Review Pamungkas, Iing; Irawan, Heri Tri; Hasnita, Hasnita
VOCATECH: Vocational Education and Technology Journal Vol 5, No 1 (2023): Oktober
Publisher : Akademi Komunitas Negeri Aceh Barat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.38038/vocatech.v5i1.128

Abstract

AbstractReliability of production systems is very important because any breakdown or failure can lead to reduced productivity, increased costs and even restoration of the company's reputation. Attention to system reliability in various industries has increased significantly. The industry recognizes that production system reliability can improve operational efficiency, reduce production downtime, and minimize losses from failures. Therefore, the implementation of the reliability system is a priority in efforts to increase the performance and competitiveness of each industry. The purpose of this study is to determine the use of engine reliability evaluation techniques in various industries in Indonesia. This study uses a literature review method from various published articles which are then identified and analyzed by focusing on the results of the use of reliability evaluation techniques in various industries in Indonesia. The results of the study found that many industries in Indonesia have used reliability techniques, especially in industries that use a lot of machines in their production systems. In addition, current technological developments can be utilized for the development of reliability evaluation techniques such as by utilizing meta-heuristic algorithms, utilizing artificial intelligence (AI), or by using blockchain technology to predict machine breakdown and repair times to obtain optimal results. Keywords:Reliability; machine; industry; time to failure; time to repair.  AbstrakKeandalan sistem produksi menjadi krusial karena setiap gangguan atau kegagalan dapat menyebabkan penurunan produktivitas, peningkatan biaya, dan bahkan merugikan reputasi perusahaan. Perhatian terhadap sistem keandalan pada berbagai industri telah meningkat secara signifikan. Industri menyadari bahwa keandalan sistem produksi dapat meningkatkan efisiensi operasional, mengurangi waktu henti produksi, dan meminimalkan kerugian akibat kegagalan. Oleh karena itu, implementasi sistem keandalan telah menjadi prioritas dalam upaya meningkatkan kinerja dan daya saing setiap industri. Tujuan dari penelitian ini yaitu untuk mengetahui penggunaan teknik evaluasi keandalan mesin pada berbagai industri yang ada di Indonesia. Penelitian ini menggunakan metode sistematik kajian literatur dari berbagai artikel yang telah terbit yang kemudian diidentifikasi dan di analisis dengan berfokus pada hasil penggunaan teknik evaluasi keandalan pada berbagai industri di Indonesia. Hasil penelitian menemukan bahwa telah banyak industri di Indonesia menggunakan teknik keandalan, khususnya pada industri yang banyak menggunakan mesin dalam sistem produksinya. Selain itu, perkembangan teknologi saat ini dapat dimanfaatkan untuk pengembangan teknik evaluasi keandalan seperti dengan memanfaatkan algoritma metaheuristic, pemanfaatan artificial intelligent (AI), ataupun dengan penggunaan teknologi blockchain dalam memprediksi waktu terjadinya kerusakan dan perbaikan mesin untuk mendapatkan hasil yang optimal. Kata Kunci:            Kendalan; mesin; industri; waktu antar kerusakan; waktu antar perbaikan.
Sosialisasi Pentingnya Promosi Sekolah Guna Meningkatkan Jumlah Siswa di Era Pandemi Covid-19 Pamungkas, Iing; Irawan, Heri Tri; Prasanti, Nissa; Sofiyanurriyanti, Sofiyanurriyanti; Hadi, Khairul; Adib, Adib; Akmal, Abdiel Khaleil; Irawan, Risnadi; Kasmawati, Kasmawati
Jurnal Pengabdian Masyarakat: Darma Bakti Teuku Umar Vol 4, No 2 (2022): Juli-Desember
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/baktiku.v4i2.4528

Abstract

Community service activities are a medium for delivering science and technology to the community. This community service is carried out by a lecturer in the Department of Industrial Engineering, Faculty of Engineering, Teuku Umar University. The theme of this community service is the importance of promoting schools in order to increase the number of students during the COVID-19 pandemic. The purpose of this community service is to provide an overview to the foundation about the importance of introducing the profile of the foundation to the surrounding community, and as an effort to increase the number of new students at the Makmue Raya Foundation. Participants in this community service are foundation administrators, teachers and students of Madrasah Aliyah (MA) and Madrasah Tsanawiyah (MTs) under the auspices of the Makmue Raya foundation, totaling 83 people. Community service participants participated in the socialization in the form of lectures, discussions and questions and answers about the importance of school promotion during the COVID-19 pandemic. The output of this community service is as basic knowledge about school promotion to foundations, and can introduce school promotion methods during the covid-19 pandemic to foundations.