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Review Penggunaan Metode Pengendalian Kualitas pada Proses Manufaktur Kapal Pamungkas, Iing; Tri Irawan, Heri; Hadi, Khairul; Arhami
Jurnal Teknologi dan Manajemen Industri Terapan Vol. 2 No. 4 (2023): Jurnal Teknologi dan Manajemen Industri Terapan
Publisher : Yayasan Inovasi Kemajuan Intelektual

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55826/tmit.v2i4.284

Abstract

Pembuatan kapal adalah proses manufaktur multi-tahap dengan berbagai sumber yang khas dengan fungsi kompleks dan membutuhkan kualitas konstruksi yang tinggi. Beberapa hal penting dalam pengendalian kualitas pembuatan kapal seperti perencanaan pada desain kapal, material yang digunakan, dan metode pengendalian kualitas. Era globalisasi menuntut industri galangan kapal terus meningkatkan efektivitas dan efisiensi pada proses produksinya, sehingga mampu bersaing dari segi quality, cost dan on time delivery (QCD). Tujuan dari penelitian ini yaitu untuk mengetahui berbagai metode pengendalian kualitas pada proses manufaktur kapal diberbagai negara di dunia. Penelitian ini menggunakan metode sistematik kajian literatur dari berbagai artikel yang telah terbit yang kemudian diidentifikasi dan di analisis yang berfokus pada berbagai metode pengendalian kualitas pada proses manufaktur kapal. Beberapa metode diperoleh berdasarkan hasil pencarian, diantaranya adalah function-oriented quality control (FOQC), quantitative evaluation method, artificial intelligence, toyota production system (TPS), tacheometer sensors, design point generation method, dimensional & accuracy control automation, a differentiation-based approach, computer-based applications, statistical process control (SPC), inspection test plan (ITP), multi-layer quality function deployment (QFD). Industri perkapalan akan terus menghadapi berbagai tantangan di masa depan, termasuk persaingan global yang semakin ketat, tuntutan untuk meningkatkan efisiensi dan produktivitas, serta perubahan teknologi.
Metode Analisis Risiko Kerusakan Mesin Produksi di Indonesia: Literature Review Pamungkas, Iing; Irawan, Heri Tri; Basuki, Mahmud; Ridha, Arrazy Elba; Adib, Adib; Syahputra, Rizki Agam; Widarta, Fajar Okta
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Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Production machines are specially designed to perform various tasks such as processing, assembly, packaging and more depending on the type of production and the industry involved. However, damage to production machines is unavoidable with such a task. Machine damage can occur due to various factors, such as excessive use, inadequate maintenance, worn components, design errors and many more. Damage to the machine certainly raises risks, both measurable risks and immeasurable risks. The risk of machine failure can have a serious impact on the productivity, reliability and operating costs of a business. The use and application of risk analysis methods or approaches can be used to minimize the occurrence of excessive risk. The purpose of this research is to find out various methods of risk analysis of production machine damage in various industries in Indonesia. This research uses a systematic method by reviewing the literature from various published articles which are then identified and analyzed which focus on various production machine damage risk methods used in various industries in Indonesia. The results of the study show that there are several methods of analyzing the risk of damage to production machines that are commonly used in Indonesia, such as failure mode and effect analysis (FMEA, FMECA, fuzzy FMEA), risk based maintenance (RBM), fault tree analysis (FTA), fishbone diagram, enterprise risk management (ERM), failure tracking matrix (FTM), total quality control (TQM), logic tree analysis (LTA), overall equipment effectiveness (OEE), Hazard operability (Hazop), and certainty factor and forward chaining. Some of these methods are generally integrated with various other methods or approaches to obtain optimal results.
Identifikasi Resiko pada Mesin Screw Press Menggunakan Metode Failure Mode and Effect Analysis (FMEA) pada CV.” Rezeki Bersama Akmal, Abdiel Khaleil; Pamungkas, Iing; irawan, Heri tri
Jurnal Inotera Vol. 9 No. 2 (2024): July - December 2024
Publisher : LPPM Politeknik Aceh Selatan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31572/inotera.Vol9.Iss2.2024.ID388

Abstract

CV. Rezeki Bersama is a producer of crude coconut oil (CCO) based in Alus-alus Village, Teupah Selatan District, Simeulue Regency, Aceh. CV. Rezeki Bersama employs 15 people at various production stations, including press machines. In practice, this research uses the Failure Mode and Effect Analysis (FMEA) method to determine the damage that occurred at the press station of the joint rezeki factory. The FMEA approach is used to assess the likelihood of failure in a manufacturing process, determining its severity, frequency of occurrence, and detectability. This study focuses on collecting machine damage data from January 3 to February 3 2024 and evaluating it to determine the Risk Priority Number (RPN) value which will be used to indicate the priority of repairs needed. This research aims to provide recommendations for repair and prevention of damage in the future, as well as increasing the reliability and efficiency of the company's operations.
Identifikasi Penyebab Kerusakan Mesin Pompa pada Sistem Distribusi Air PDAM Menggunakan FMEA dan LTA Irawan, Heri Tri; Pamungkas, Iing; Akmal, Abdiel Khaleil; Pandria, T.M. Azis; Sofiyanurriyanti, Sofiyanurriyanti; Hasnita, Hasnita; Azhar, Azhar
Jurnal Optimalisasi Vol 10, No 2 (2024): Oktober
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v10i2.10449

Abstract

The existence of a Regional Drinking Water Company (PDAM) is very important in maintaining the continuity of the clean water treatment process running smoothly and well. Maintenance of clean water distribution machines and equipment is a matter that requires attention because damage to one of the machines or equipment can cause a cessation of processing activities which results in losses for companies and services. Damage to the water distribution machine in PDAM Tirta Mountala is unavoidable and this happens frequently. This happens because the damage is not properly identified, either in preventive maintenance or in anticipating appropriate action. The purpose of this study is to identify the cause of the damage and propose maintenance actions on the clean water distribution pump machine in PDAM Tirta Montala Aceh Besar. The failure mode and effect analysis (FMEA) and logic tree analysis (LTA) approaches are used to anticipate this. FMEA is an approach used to identify and analyze potential failures and their consequences. Meanwhile, LTA aims to prioritize each damage mode and carry out reviews and functions, malfunctions so that the damage mode status is not the same. There are eighteen water distribution pump components with the highest damage frequency. Based on the results of the FMEA, five components with the highest RPN or the highest risk were obtained, namely the vane, stuffing box, bearing bracket support, shaft and bearing components. The five components were then analyzed through LTA and maintenance tasks with several proposed actions including repair, component replacement, welding, thermography, and re-measurement with a vibration meter.
Analysis of Factors Affecting Workforce Productivity in the Steel Tower Production Division of PT X Syahputra, Rizki Agam; Arifin, Riski; Pamungkas, Iing; Ridha, Arrazy Elba; Irawan, Risnadi; Nova, Nova
Jurnal Industri dan Inovasi (INVASI) Vol 2, No 2 (2025): Maret
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.64670/invasi.v2i2.11774

Abstract

This study analyzes the impact of age, wages, work environment, working hours, and work experience on workforce productivity in the Steel Tower Production Division of PT X using multiple linear regression (SPSS 16). The analysis includes validity, reliability, multicollinearity, heteroscedasticity, and hypothesis testing. Results show no multicollinearity or heteroscedasticity issues. The R² value (0.545) indicates that 54.5% of productivity variance is explained by the independent variables, while 45.5% is influenced by other factors. However, F-test and T-test results indicate that none of the variables significantly affect productivity.This suggests that other factors, such as motivation or job satisfaction, may play a larger role. Future research should explore these aspects to gain deeper insights.
Hazard Identification and Risk Management for Occupational Safety and Health at PT. PLN (Persero) Transmisi dan Gardu Induk Meulaboh Pamungkas, Iing; Akmal, Abdiel Khaleil; Irawan, Heri Tri; Azhar
Jurnal Inotera Vol. 10 No. 1 (2025): January-June 2025
Publisher : LPPM Politeknik Aceh Selatan

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31572/inotera.Vol10.Iss1.2025.ID431

Abstract

This research aims to identify the sources of Occupational Safety and Health (OSH) hazards at PT. PLN (Persero) Transmisi dan Gardu Induk Meulaboh and to control the risks of OSH hazards at PT. PLN (Persero) Transmisi dan Gardu Induk Meulaboh. Focusing on power transmission, PT. PLN (Persero) Transmisi dan Gardu Induk Meulaboh is always committed to improving the quality and continuity of service to customers. However, considering the high inherent risks in electrical activities, the company realizes the importance of prioritizing safety and health at work (OSH) as an integral part of its operations. Given the high risks associated with electrical activities, this company needs to proactively identify and manage potential hazards that could threaten the safety of workers. Hazard identification, risk assessment, and determining control (HIRADC) are used to identify potential hazards, assess risks, and determine appropriate control measures for those hazards. HIRADC consists of three main stages, namely hazard identification, risk assessment, and hazard control. The results of the hazard and risk identification show that work activities at PT. PLN (Persero) Transmisi dan Gardu Induk Meulaboh contain a number of significant potential hazards including the risk of electric shock, exposure to hazardous chemicals, high noise levels, the potential to be struck by equipment, the risk of leaks, and the danger of fire. The consequences of exposure to these hazards can vary, ranging from minor injuries to fatal injuries. Some control measures that can be taken include the use of appropriate Personal Protective Equipment (PPE), the installation of hazard warning signs, and the implementation of safe work procedures.
Sistem Dinamis sebagai Alat Analisis dan Pengambilan Keputusan di Indonesia: Literature Review Pamungkas, Iing; Akmal, Abdiel Khaleil; Irawan, Heri Tri; Syahputra, Rizki Agam; Ridha, Arrazy Elba; Zhaqiri, Hazdfi; Fadjrin, Sitti
Jurnal Industri dan Inovasi (INVASI) Vol 2, No 2 (2025): Maret
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.64670/invasi.v2i2.11618

Abstract

This research aims to conduct a comprehensive literature review on the application of dynamic system simulation as a decision-making tool. This research is motivated by the complexity of modern problems that require appropriate analytical tools to support better decision-making. The method used in this research is a systematic literature review by following structured steps to ensure that this research is comprehensive and unbiased. The results of this study indicate that dynamic systems are powerful and relevant analytical tools across sectors. With its ability to model dynamic interactions and simulate future scenarios, dynamic systems can help stakeholders make better decisions and achieve more sustainable results in facing complex challenges in the modern era. This study also identifies several challenges in the application of dynamic system simulation, such as lack of awareness of its benefits, lack of expertise in building and analyzing simulation models, as well as limited in-depth research on its application in various contexts. Therefore, further research is needed to address these challenges and improve the application of dynamic system simulation in decision making.
Prospek Ekonomi Peremajaan Perkebunan Kelapa Sawit Rakyat: Analisis Kelayakan di Tingkat Petani, Kabupaten Nagan Raya Irawan, Heri Tri; Arga, Dwi Prasiska Lena; Hasnita, Hasnita; Pandria, T.M. Azis; Ulhaq, Riza; Pamungkas, Iing; Hadi, Khairul; Saputra, Arie; Muzakir, Muzakir
Jurnal Optimalisasi Vol 11, No 1 (2025): April
Publisher : Universitas Teuku Umar

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.35308/jopt.v11i1.11777

Abstract

This research aims to analyze the financial feasibility and sensitivity of investment in the rejuvenation of smallholder oil palm plantations in Lungmane Village, Kuala Pesisir Subdistrict, Nagan Raya Regency, Aceh Province, amidst the problem of declining Fresh Fruit Bunch (FFB) productivity due to aging trees. The research method used is quantitative analysis with investment criteria of Net Present Value (NPV), Internal Rate of Return (IRR), Net Benefit-Cost Ratio (Net B/C), and Payback Period (PP), as well as sensitivity analysis to changes in FFB prices. The results of the analysis show that the rejuvenation project for smallholder oil palm plantations in Lungmane Village is financially feasible based on positive NPV, IRR, Net B/C, and Payback Period indicators. However, the sensitivity analysis reveals that the project's feasibility is highly influenced by fluctuations in FFB prices, where a price decrease of up to 70% can render the project unfeasible. This study concludes that although the rejuvenation of smallholder oil palm plantations in Lungmane Village has good financial prospects, farmers need to be aware of the risk of declining FFB prices.
Upaya Pencegahan Risiko Kecelakaan Kerja pada Stasiun Perebusan di PT. Socfindo Seumanyam Pamungkas, Iing; Irawan, Heri Tri; Hasnita, Hasnita
VOCATECH: Vocational Education and Technology Journal Vol 6, No 2 (2025): April
Publisher : Akademi Komunitas Negeri Aceh Barat

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.38038/vocatech.v6i2.205

Abstract

AbstractThe sterilizer  station in the palm oil industry, such as that found at PT. Socfindo Seumanyam, is a work area with significant accident risks. The palm fruit sterilizer  process involves high temperatures, steam pressure, and the use of heavy equipment, all of which have the potential to pose hazards to workers. Work accidents in this area can not only cause physical injuries, but also material losses and operational disruptions. This research aims to analyze the efforts to prevent work accident risks at the PT. Socfindo Seumanyam sterilizer  station using the JSA method and the fishbone diagram. These two methods complement each other in an effort to create a safer work environment. JSA focuses on a step-by-step analysis of individual tasks, while the fishbone diagram provides a broader view of the factors contributing to accidents. The research results obtained that the sterilizer  station at PT. Socfindo Seumanyam has various significant potential hazards and work accident risks, ranging from burns due to high temperatures and hot steam, mechanical injuries due to equipment, to poisoning due to hazardous chemicals. To reduce these risks, comprehensive control measures are needed, including technical and administrative controls, and the use of appropriate PPE, as well as strict supervision through routine inspections and periodic evaluations. In addition, the identification of the root causes of work accidents using the fishbone diagram shows that human factors, machines/equipment, methods/procedures, work environment, and materials need to be seriously considered, with specific improvement recommendations for each factor. Keywords:Sterilizer station; work accident risk, job safety analysis; fishbone diagram AbstrakStasiun perebusan dalam industri kelapa sawit, seperti yang terdapat di PT. Socfindo Seumanyam, merupakan area kerja dengan risiko kecelakaan yang signifikan.Proses perebusan buah kelapa sawit melibatkan suhu tinggi, tekanan uap, dan penggunaan peralatan berat, yang semuanya berpotensi menimbulkan bahaya bagi pekerja. Kecelakaan kerja di area ini tidak hanya dapat menyebabkan cedera fisik, tetapi juga kerugian material dan gangguan operasional. Penelitian ini bertujuan untuk menganalisis upaya pencegahan risiko kecelakaan kerja di stasiun perebusan PT. Socfindo Seumanyam dengan menggunakan metode JSA dan diagram fishbone.Kedua metode ini saling melengkapi dalam upaya menciptakan lingkungan kerja yang lebih aman. JSA fokus pada analisis langkah demi langkah dari tugas individu, sementara diagram fishbone memberikan pandangan yang lebih luas tentang faktor-faktor yang berkontribusi terhadap kecelakaan. Hasil penelitian diperoleh bahwa stasiun perebusan/sterilizer  di PT. Socfindo Seumanyam memiliki berbagai potensi bahaya dan risiko kecelakaan kerja yang signifikan, mulai dari luka bakar akibat suhu tinggi dan uap panas, cedera mekanis akibat peralatan, hingga keracunan akibat bahan kimia berbahaya. Untuk mengurangi risiko tersebut, diperlukan implementasi tindakan pengendalian yang komprehensif, mencakup pengendalian teknik, administratif, dan penggunaan APD yang tepat, serta pengawasan yang ketat melalui inspeksi rutin dan evaluasi berkala. Selain itu, identifikasi akar penyebab kecelakaan kerja menggunakan diagram fishbone menunjukkan bahwa faktor manusia, mesin/peralatan, metode/prosedur, lingkungan kerja, dan material perlu diperhatikan secara serius, dengan rekomendasi perbaikan yang spesifik untuk setiap faktor.Kata Kunci:Stasiun perebusan; risiko kecelakaan kerja, job safety analysis; diagram fishbone
Sosialiasi Stop Bullying, Edukasi Kebersihan dan Kreativitas di SD Negeri Lancong Mahmud Basuki; Suib Umami Sitorus; Fajratul Rahmi; Cut Tiara Safitri; Liliana Febria; Rahmita Yanti; Yurisa Nurhijarah; Tegar Prayoga; M. Farhan; Iing Pamungkas
SEWAGATI: Jurnal Pengabdian Masyarakat Indonesia Vol. 4 No. 3 (2025): September : Jurnal Pengabdian Masyarakat Indonesia
Publisher : BADAN PENERBIT STIEPARI PRESS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56910/sewagati.v4i3.3036

Abstract

This community service activity is part of the Regular Community Service Program (KKN) held in Lancong Village, Sungai Mas District, West Aceh Regency. The focus of this activity is to increase elementary school students' awareness of the dangers of bullying, strengthen clean and healthy living behaviors (PHBS), and develop creativity in the learning process. The background of this activity is based on the still low understanding of some students about the negative impacts of bullying, lack of habits of maintaining personal hygiene, and limited channels for expressing creative ideas in schools. The activity was carried out at Lancong Public Elementary School involving students in grades 4 to 6 through an interactive educational approach. The methods used included informative presentations, educational games, group discussions, and creative practice in the form of making thematic posters. The session on bullying was aimed at providing an understanding of the forms of bullying, its impact on victims and the school environment, as well as prevention and handling strategies. PHBS material was delivered through demonstrations of how to wash hands properly, maintain a clean classroom environment, and the implementation of a healthy lifestyle every day. In the creativity development section, students were invited to express anti-bullying and PHBS messages through posters that were then presented in front of their peers. The results of the activity showed an increase in students' understanding of the importance of mutual respect, avoiding bullying, and practicing healthy lifestyles. Furthermore, students' skills in expressing ideas creatively also developed, as seen from the enthusiasm and quality of the posters produced. This program has had a positive impact on shaping positive attitudes and habits in the school environment, while also serving as a model for educational activities that can be implemented in other schools. Thus, this activity contributes to the holistic development of students' character, encompassing social, health, and creativity aspects.