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Impact of Print Speed and Nozzle Temperature on Tensile Strength of 3D Printed ABS for Permanent Magnet Turbine Systems Wirawan, Wirawan; Firmansyah, Hilmi Iman; Adiwidodo, Satworo; Mustapa, Mohammad Sukri
Journal of Mechanical Engineering Science and Technology (JMEST) Vol 9, No 1 (2025)
Publisher : Universitas Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.17977/um016v9i12025p090

Abstract

Operational parameters must be integrated into turbine systems' main components, which are determined by turbine systems' functional requirements. The need for producing component designs more effectively raises the possibility of using additive manufacturing. The study focuses on the optimization of the mechanical properties of the principal components of magnetic turbines manufactured with 3D printers using Acrylonitrile Butadiene Styrene (ABS), by changing the temperature and speed of the nozzle. The approach consisted of modeling a standard test piece in CAD software and producing ABS-based test pieces using a 3D printer with print speeds of 50, 70, 90, and 110 mm/s and temperatures of 230, 240, 250, and 260 °C. The tensile properties of the samples were determined according to ASTM D638-14 Type I, and the results reveal a consistently greater tensile strength for the parts with high nozzle temperatures of approximately 250 °C and lower print speeds of 50 and 70 mm/s. At higher speeds of 90 and 110 mm/s, though the nozzle temperature has little effect on tensile strength, suggesting that the effect of other parameters is more significant. Whatever the print speed, at higher nozzle temperature (250℃), average tensile strength was improved. Control of nozzle temperature is paramount in increasing tensile strength in the 3D printing process performed at low speeds. Also, the average tensile strength is consistent and normalized. For all print speed values, a 250℃ nozzle produces consistently higher average tensile strength than a 235℃ nozzle. Analysed the parameters for print speed and nozzle temperature, providing optimal results for stronger and more reliable parts for use in turbines.
Corrosion Rate of Black Chromium Coating Result of Electroplating on Copper Hadi, Syamsul; Valeria, Sza Sya Monica; Adiwidodo, Satworo; Amrullah, Utsman Syah; Takwim, R.N. Akhsanu; Firmansyah, Hilmi Iman
INTEK: Jurnal Penelitian Vol 7 No 2 (2020): October 2020
Publisher : Politeknik Negeri Ujung Pandang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31963/intek.v7i2.2681

Abstract

The problem faced is that the white chromium coating has a low selling value or aesthetic value than the black chromium layer which is more in demand, especially by the younger generation who prioritizes aesthetics. The purpose of the corrosion test was to determine the corrosion resistance ability of the black chromium coating resulting from the electroplating process on the relationship between the solution temperature and the immersion time of copper in a corrosive solution. Corrosion test methods include literature studies, field observations, weighing specimens, immersing specimens in corrosive solutions, weighing specimens, calculating corrosion rates, and data analyzing. Corrosion test results show that the higher the temperature of the solution and the longer the immersion time, the smaller the corrosion rate for the lowest conditions at 30oC and a duration of 5 minutes with a corrosion rate of 0.2004 mm/year and the highest conditions at a temperature of 50oC and a duration of 9 minutes at a rate of corrosion of 0.0108 mm/year.
OPTIMASI AERODINAMIKA BODI MOBIL HEMAT ENERGI KEN DEDES ELECTRIC EVO 3 MENGGUNAKAN METODE COMPUTATIONAL FLUID DYNAMICS (CFD) Fakhruddin, Muhammad; Wicaksono, Hangga; Baananto, Fauzan; Firmansyah, Hilmi Iman; Sari, Nurlia Pramita; Muzaki, Mochamad; Akbarsyah D, Khelvindra Rizky; Hardyanto, Noveri Dwi
Eksergi Vol. 17 No. 1 (2021): JANUARI 2021
Publisher : Politeknik Negeri Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (747.999 KB) | DOI: 10.32497/eksergi.v17i1.2219

Abstract

Aerodynamics is a branch of science that discusses the movement of an object in the air. Aerodynamics comes from the words aero = air and dynamics = force of motion. The study of air forces is a branch of fluid mechanics. This study is a continuation of the study of hydrodynamics, where the science of the motion of air has a close relationship with other sciences. Physics, mathematics, mechanics, meteorology and others are branches of science that are closely related to aerodynamics. Where in the science of aerodynamics, it discusses the principle of stationary air, specifically about the changes experienced by the air when there is a change in geometry. In this study, CFD analysis was carried out to inspect and optimize the airflow through the energy-efficient car body "Ken dedes Evo 3" Malang State Polytechnic to participate in energy-efficient car competitions by following the regulations and packaging requirements in energy-efficient car contests. The aerodynamic analysis of the energy-efficient car was carried out using the ANSYS simulation software. This aerodynamic research aims to reduce the drag coefficient and lift coefficient of energy-efficient cars. In the end, the energy-efficient car Ken Dedes Electric Evo 3 has an improved drag coefficient of 0.03 and a lift coefficient of 0.034. This is obtained from the simulation only on the car body.
Analisis Penerapan Quality Function Deployment (QFD) sebagai Metode Pengembangan Produk Mesin Perajang Apel untuk Keripik Buah Kurniawan, Yuda Junaedi; Muzaki, Mochamad; Sari, Nurlia Pramita; Firmansyah, Hilmi Iman; Takwim, R.N. Akhsanu
Jurnal Rekayasa Mesin Vol. 19 No. 1 (2024): Volume 19, Nomor 1, April 2024
Publisher : Mechanical Engineering Department - Semarang State Polytechnic

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32497/jrm.v19i1.4670

Abstract

Perajangan merupakan proses paling penting dalam menentukan kualitas produk keripik buah apel yang akan dihasilkan. Sejalan dengan hal tersebut, hasil rajangan sangat bergantung pada kondisi alat perajang maupun keahlian dari penggunanya. Para produsen keripik buah apel di Desa Tulungrejo Kecamatan Bumiaji Kota Batu masih menggunakan alat perajang manual yang mempunyai beberapa kekurangan. Sehingga perlu adanya pengembangan untuk menghasilkan performa mesin perajang yang sesuai dengan kebutuhan produsen tersebut. Penelitian ini bertujuan untuk mengembangkan mesin perajang buah apel sesuai dengan Voice of Customer (VoC) atau kebutuhan dan keinginan produsen keripik buah apel. Metode pengembangan yang digunakan adalah Quality Function Deployment (QFD) dengan alat bantu representatif   berupa matriks House of Quality (HoQ). Di dalam HoQ, customer berharap mesin yang dikembangkan dapat menghasilkan tebal rajangan sesuai standar (3-5 mm) serta memiliki kemampuan yang lebih baik dari alat yang sudah ada disana. Dari hasil concept screening, terpilih konsep dengan kombinasi putaran rpm diatur menggunakan dimmer, ketebalan rajangan diatur dengan baut tekan, tuas pengarah menggunakan pegas tarik dan model mesin tipe horizontal. Mesin ini dirancang mempunyai dimensi minimalis yaitu sebesar 616 x 430 x 430 mm serta dengan komponen yang sederhana sesuai customer requirements pada HoQ. Kapasitas dari mesin ini sebesar 80 kg/jam dengan konsumsi daya listrik sebanyak 150 watt.
PELATIHAN PEMBUATAN SARANA BERMAIN ANAK DI RW 10 KECAMATAN PAKIS KABUPATEN MALANG Sari, Nurlia; Firmansyah, Hilmi Iman; Suwandhy , Nicky; Faizin, Akhmad; Dani, Agus; Jannah, Zahratul
Jurnal Pengabdian Kepada Masyarakat Bersinergi Inovatif Vol. 1 No. 2 (2024): Jurnal Pengabdian Kepada Masyarakat Bersinergi Inovatif
Publisher : PT. Gelora Cipta Nusantara

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.61674/jpkmbi.v1i2.161

Abstract

Lingkungan wilayah RW 10 Kec. Pakis, Kab. Malang merupakan lingkungan yang didalamnya terdapat banyak anak usia prasekolah dan sekolah dasar. Kurangnya sarana yang memadai bagi anak untuk bermain dengan aman dan nyaman di lingkungan setempat menjadi masalah pada lingkungan tersebut. Solusi ditawarkan pada pengabdian ini adalah memberikan sarana bermain anak di lingkungan RW Kecamatan pakis Kab. Malang. Kegiatan Pengabdian ini meliputi : Desain dan pembelian bahan baku, Pelatihan teori pengelasan, pelatihan praktek las, proses pembuatan, dan proses pemasangan. Kegiatan pengabdian ini berjalan dengan lancar.
Simulation of The Effect of Blank Geometry Toward The Mecanical Properties of Strains And Stress on Deep Drawing Process Using Material Aluminum 7075 Pratama, Adjie Yoga; Widyasari, Auzini; Fakhruddin, Muhammad; Muzaki, Mochamad; Firmansyah, Hilmi Iman
Journal of Evrímata: Engineering and Physics Vol. 01 No. 02, 2023
Publisher : PT. ELSHAD TECHNOLOGY INDONESIA

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.70822/journalofevrmata.vi.27

Abstract

Using Aluminum 7075 at a high temperature of 50 degrees Celsius, this study examines the effect of various blank geometry angles on the mechanical properties of strain and stress during the deep drawing process. This study systematically examines the impact of different blank geometry angles on the deformation behavior, strain distribution, and stress concentration during the deep drawing process of Aluminum 7075 sheet using a numerical simulation approach. To describe the behavior of the material against the effect of the angle on the pressure in the simulation taking into account realistic parameters, the main point is the result of the pressure treatment of the predetermined angle on the results of the strains and stresses created. The obtained results, which include strain distribution, stress concentration, and overall mechanical reaction, provide important information for the choice of the best blank geometry angle in deep drawing of Aluminum 7075 at high temperatures. This research contributes to the advancement of process optimization in the metal forming industry, providing a solid foundation for improving efficiency and quality in deep drawing operations involving high-strength aluminum alloys.
Uji Tarik Komposit Serat Alam (Batang Pisang) dengan Variasi Resin Polimer dan Fraksi Volume sebagai Material Struktur Cladding Pranoto, Bayu; Firmansyah, Hilmi Iman; Wirawan, Wirawan; Sulistyono, Sulistyono
Metrotech (Journal of Mechanical and Electrical Technology) Vol 5 No 1: Januari 2026
Publisher : Fakultas Sains dan Teknologi, UNIRA Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Limbah pohon pisang yang meliputi batang pohon memiliki potensi pemanfaatan yang beragam, diantaranya dapat digunakan menjadi struktur material pada bahan bangunan salah satu diantaranya adalah cladding. Pada penelitian ini dibuat komposit menggunakan serat alam (batang pisang) menggunakan berbagai jenis resin polimer dan diuji kekuatan tariknya yang nantinya akan dibuat menjadi struktur cladding. Cladding merupakan salah satu teknik dalam konstruksi dengan mengaplikasikan material yang berbeda-beda dengan tujuan membuat suatu lapisan. Sampai saat ini material yang biasa digunakan sebagai cladding adalah kayu, vinyl, batu veneer dan logam. Komposit mulai digunakan sebagai bahan alternatif pengganti struktur cladding dengan  memanfaatkan serat alam dalam hal ini adalah batang pohon pisang sebagai bahan alternative pengganti material cladding pada umumnya. Penelitian ini mengevaluasi sifat mekanik komposit serat alam berbahan baku batang pisang dengan matrik resin poliester dan epoxy melalui uji tarik. Komposit dibuat dengan tiga variasi fraksi volume serat yaitu 30%, 50%, dan 70% untuk mengetahui pengaruh kadar serat terhadap kuat tarik komposit. Hasil uji tarik menunjukkan bahwa peningkatan fraksi volume serat berbanding lurus dengan peningkatan tegangan tarik komposit. Pada fraksi volume serat 30%, tegangan tarik maksimum yang diperoleh sebesar 10,3 MPa, sedangkan pada fraksi volume 50% meningkat menjadi 13,9 MPa. Tegangan tarik tertinggi dicapai pada fraksi volume serat 70% dengan nilai sebesar 19,0 MPa.
Pelatihan Mesin Es Krim FOMAC ICR-BQ108 untuk Meningkatkan Kualitas Produk pada UMKM Es Boba Indonesia Hilmi Iman Firmansyah; Fauzan Baananto; Bayu Pranoto; Chandra Gunawan; Sulistyono; Imam Mashudi
Jurnal Pengabdian kepada Masyarakat Vol. 12 No. 2 (2025): JURNAL PENGABDIAN KEPADA MASYARAKAT 2025
Publisher : P3M Politeknik Negeri Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33795/abdimas.v12i2.6491

Abstract

Es Boba Indonesia, a small and medium enterprise (SME) in Malang, experienced challenges in producing high-quality ice cream due to malfunctions in the FOMAC ICR-BQ108 ice cream machine. The primary issue was that the ice cream melted quickly and did not have the desired soft texture, which negatively affected competitiveness. This community service program aimed to repair the machine through a series of steps, including damage identification, repair, and performance optimization. Post-repair results showed significant improvements in ice cream quality and machine operational efficiency, accompanied by training for the partner to ensure sustainable maintenance.
Lunch Box Innovation Product Design In The Millennial Era Pranoto, Bayu; Firmansyah, Hilmi Iman; Wicaksono, Hangga; Fakhruddin, Muhammad; Perkasa, Rilis Eka
Mekanika: Majalah Ilmiah Mekanika Vol 20, No 2 (2021): MEKANIKA: Majalah Ilmiah Mekanika
Publisher : Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/mekanika.v20i2.52100

Abstract

Almost all kids still bring a lunch box and a bottle of water in their bag when they go to school. His mother always prepares a lunch box complete with a drinking water bottle, hoping that his son can enjoy his favorite lunch and avoid starvation. Sometimes the mother is distraught when the child has brought the lunch box, but the water bottle is left behind. Then the mother was willing to take her child's water bottle to her school. This is certainly not expected by either the mother or the child. As a form of concern for the author to this problem, the author proposes a lunch box design with a lunch box lid that also functions as a drinking water bottle. The idea of this design proposal is one grab. Both are food & drink in your hand. The goal is how to make kids can grab their food and drink quickly and practice. So, it is proposed to modify the top cover of the standard food pack to become a drink bag. The design process begins with analyzing market needs, making sketches, creating 3D design models using the Autodesk Inventor application, material selection, and product evaluation.
Design And Control System of Automatic Control System of Coal Flow on Belt Conveyor Installation Pranoto, Bayu; Gunawan, Chandra; Firmansyah, Hilmi Iman; Wicaksono, Hangga; Nugraha, Andhika Angger; Trifiananto, Muhammad
Mekanika: Majalah Ilmiah Mekanika Vol 20, No 2 (2021): MEKANIKA: Majalah Ilmiah Mekanika
Publisher : Universitas Sebelas Maret

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/mekanika.v20i2.51986

Abstract

In this study, we discuss a case where the installation of a belt conveyor, which was initially only one line, was then made a new branch that supplies coal to other power generating units. Equitable capacity distribution and continuity of coal distribution are the main focus of this study. Therefore, an automatic control system of coal flow divider on belt conveyor installation was designed. The working principle of this coal flow splitting system is to control the movement of the straight blade plow that directs the flow of coal to each unit at a particular time and continuously. Straight blade plows in the form of steel metal plate with a thickness of about 10 mm in which one end is connected to the end of the pneumatic cylinder. The automatic control system of the coal flow divider in belt conveyor installation was designed using CX-Programmer and CX-Designer applications. CX-Programmer serves to create automatic control logic concepts. While the CX-designer functions to create a Human Machine Interface (HMI). The results of this study are in the form of control logic lines that can be applied to Programmable Logic Control (PLC) devices and Human Machine Interface (HMI) equipment.