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All Journal JPM17: Jurnal Pengabdian Masyarakat Heuristic JOURNAL OF INDUSTRIAL AND MANUFACTURE ENGINEERING Teknika: Engineering and Sains Journal Kaizen : Management Systems and Industrial Engineering Journal Jurnal Optimalisasi Jurnal Teknik Industri Terintegrasi (JUTIN) Jurnal Surya Teknika JURMATIS : Jurnal Manajemen Teknologi dan Teknik Industri JISO : Journal of Industrial and Systems Optimization Among : Jurnal Pengabdian Masyarakat Industrika : Jurnal Ilmiah Teknik Industri Prosiding Seminar Nasional Pengabdian Kepada Masyarakat Innovative: Journal Of Social Science Research Jurnal Taguchi : Jurnal Ilmiah Teknik dan Manajemen Industri Jurnal Pengabdian Masyarakat dan aplikasi Teknologi Serambi Engineering
Siti Mundari
Universitas 17 Agustus 1945 Surabaya
Arts Humanities Automotive Engineering Chemical Engineering, Chemistry & Bioengineering Civil Engineering, Building, Construction & Architecture Computer Science & IT Control & Systems Engineering Decision Sciences, Operations Research & Management Earth & Planetary Sciences Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Industrial & Manufacturing Engineering Law, Crime, Criminology & Criminal Justice Mathematics Mechanical Engineering Nursing Public Health Social Sciences Transportation Other

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Perencanaan dan Pengendalian Bahan Baku Pendukung Guna Mengoptimalkan Persediaan dan Meminimasi Biaya Persediaannya pada PT. XYZ Nekea, Keane Kenze; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 3 (2025): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i3.46499

Abstract

PT. XYZ is a manufacturing company engaged in processing raw paper materials. The paper is processed into finished products such as release liners, label stickers, and digital printing media. PT XYZ faces challenges in managing its raw material inventory, particularly for the packaging support materials. The company offers 66 types of products, several of which require specific raw materials, and the demand for each product varies and is not consistent. To address this issue, inventory control methods such as Fixed Order Interval (FOI) and Min-Max can be applied. These methods help determine the optimal quantity of raw material procurement and minimize inventory costs. Based on the calculations, the FOI method resulted in the lowest total inventory cost, amounting to IDR 128,748,345, compared to the company’s current policy, which amounts to IDR 137,694,671. The difference in total inventory cost between the FOI method and the company’s policy is IDR 8,946,326, or approximately 6.5% lower.
Reduksi Pemborosan pada Proses Produksi Klem Galah Sawit dengan Pendekatan Lean Manufacturing (Studi Kasus: PT. XYZ) Kurniawan, Mashur Affandi; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 3 (2025): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i3.46547

Abstract

PT XYZ is a metal manufacturing company that produces various components based on Make to Stock and Make to Order systems. However, the company faces efficiency challenges, particularly on the production line for oil palm pole clamps, where significant time and energy waste leads to customer delivery delays. This study applies the lean manufacturing approach to identify and reduce this waste. Process analysis successfully identified three dominant types of waste: motion, inventory, and waiting, with motion being the largest contributor at 21.66%. Based on these findings, a series of improvements were proposed, including standardized work procedures, 5S implementation, visual management, and operator training. The implementation of these proposals resulted in a 10.55% improvement in total production process efficiency. This gain was achieved entirely by eliminating Non-Value Added (NVA) activities, without altering core Value-Added (VA) processes.
Analisis Keseimbangan Lintasan Produksi dalam Upaya Mengurangi Waktu Tunggu pada Proses Produksi Kursi (Studi Kasus: UD. XYZ) Alfiono, Bima; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 3 (2025): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i3.46550

Abstract

UD. Santoso Mandiri is a company engaged in the furniture industry and applies a make-to-order system in producing chairs. The company faces an imbalance in the production line, particularly at the bending and welding stations, which leads to work accumulation. This study aims to minimize delays at workstations to achieve a balanced production line. Data were collected through observation and interviews, then analyzed using the Ranked Positional Weight and Region Approach methods. The results showed that the Ranked Positional Weight method provided more optimal outcomes, with a proposed reduction in the number of workstations from five to three. The grouping of work elements was carried out based on priority order and completion time. As a result, line efficiency increased to 72.95%, while balance delay decreased to 27.05%. This study is expected to help create a more balanced workflow and reduce delays in the production process.
Perencanaan Pengendalian Bahan Baku Pembuatan Standar Motor, Bastep Motor, dan Stang Motor (Studi Kasus: UD. X) Rendragraha, Putra Riski; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 3 (2025): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i3.46492

Abstract

This research aims to develop a systematic raw material planning and control strategy for the production of three motorcycle components—center stands, footrests (bastep), and handlebars—at UD KS Pro, in order to minimize inventory costs and prevent both shortages and excess of raw materials. The company currently faces inefficiencies in managing raw materials, particularly iron pipes and iron plates, due to the absence of a structured planning method. This study employs a Material Requirement Planning (MRP) approach using historical demand data, the Master Production Schedule (MPS), and the Bill of Materials (BOM). The analysis process includes demand forecasting using the Moving Average method, calculating net material requirements, determining safety stock, reorder points, and lot sizing. The results show that implementing MRP helps the company optimize order quantities, reduce stock imbalance risks, and improve both cost efficiency and production continuity. This research is expected to serve as a reference for UD KS Pro in making more accurate and structured inventory management decisions.
Identifikasi Proses Produksi Karpet Mobil untuk Meminimumkan Pemborosan (Waste) Menggunakan Pendekatan Lean Manufacturing Santoso, Afiyah Febriana; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 8 No. 3 (2025): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v8i3.46667

Abstract

Waste is an element that must be minimized in order to improve efficiency. This study aims to identify and minimize waste in the automotive mat production process at PT XYZ using a lean manufacturing approach. The main issues identified include high delays between processes, inefficient operator movements, suboptimal material flow. Through field observations, value stream mapping (VSM) analysis, and root cause analysis (RCA) using the 5 Whys method, the primary causes of waste were found to be a non-linear factory layout, accumulation of work in process (WIP), and suboptimal coordination and standardization between workstations. Proposed improvements include the implementation of 5S principles to organize the workspace and reduce buildup, optimization of material flow using floor markings and strategic buffers, as well as production line balancing and the adoption of a pull production system. These improvements are expected to enhance efficiency, reduce waste, and create a leaner and more competitive production process at PT XYZ.
Pengendalian Kualitas Untuk Meminimumkan kecacatan Produk Sprocket Wijaya, Aditya; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 6 No. 3 (2023): July 2023
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v6i3.15920

Abstract

PT. XYZ is a company engaged in the manufacturing sector (manufacturing automotive spare parts) with a production process using fine blanking machines and international standard press machines. Based on the data obtained, related to product quality, there are problems that occur during the production process and product results. These problems are related to the level of defects in the production process. From historical production data from July to November 2022, sprocket products contribute the most defective products, both congenital physical defects of the material itself and during the production process such as dakon, scratch, crack/hadan, and burry, which can affect the quality specifications that have been set with a tolerance limit of 0.4%. In general, defective sprocket products can still be reworked, but it takes a long time, so the company will be greatly disadvantaged because production costs will soar. Therefore, based on these problems, the researcher uses the American Military Standard (Mill STD 105D) and American Military Standard (Mill STD 414) methods, which aim to look at aspects of the causes of defects, the level of defects on sprockets, and provide advice to companies on how to minimize sprocket product failure. Based on the results of research conducted on quality control planning using this method, it is known that the results of inspection can be accepted as passing when the number of variable defects is less than 6 pcs in 13 pcs for major defects, while minor defects can be accepted as passing when the number of attribute defects is less than 15 pcs in 200 pcs.
Analisis Beban Kerja Karyawan Perakitan Kemasan Bedak untuk Memenuhi Permintaan Rifaldi, Moch Fiqi; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 7 No. 1 (2024): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v7i1.21874

Abstract

PT. XYZ is a Foreign Investment (PMA) company that specializes in the plastic cosmetic packaging printing industry and produces more than a thousand packaging variants. This research focuses on the assembly part of the DK-274 baby powder packaging. The problem found in this research is the delay in achieving the demand target which originates from worker fatigue due to work pressure and other factors during the production process. In this research, workload measurements will be carried out and determine the optimal or ideal number of workers to meet demand. By using several research methods, including work sampling and work load analysis (WLA), which functions to determine the workload and the optimal number of workers. After the method was applied, the results showed that assembly of the DK-274 baby powder packaging product required a manufacturing time of 1.40 minutes per product unit with an average workload of 109.04% (overload). From the results of this research, the labor solution used in assembly DK-274 baby powder packaging uses 7 workers and 1 automatic press machine. By calculating using work load analysis, it was found that there was no additional workforce. The production alternative requires the company to provide overtime for 7 workers. With this implementation, the company only incurs less costs compared to increasing the number of workers
Perencanaan Produksi dengan Run Out Time (ROT) untuk Menekan Biaya Persediaan Bahan Baku pada UMKM Camel Mandiri Kurniawan, David Elvando Daniel; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 7 No. 3 (2024): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v7i3.27680

Abstract

Camel Mandiri is an industrial home engaged in manufacturing that produces products in the form of Adjuster bolts and Adjuster nails. The raw materials used by the business he runs are in the form of bolts, nails, and HDPE plastic pellets which are processed using a semi-injection machine. Camel Mandiri is currently experiencing problems in planning a production plan for the products it produces. Fluctuating demand and the absence of proper production planning make companies experience excess and shortage of product inventory, if they experience excess production, it will cause the accumulation of inventory in the storage space. With the accumulation of inventory, the production process is stopped due to insufficient storage space. This study aims to provide a proposal for the right production planning in the order of the production process with the Run Out Time (ROT) method to calculate and determine which products will be produced first in order to meet all consumer demands according to the production capacity and it is expected that all finished product supplies will run out at the same time. Some of the improvement scenarios in production planning carried out are the second scenario, namely weekly production, while the second scenario uses production on a 10-day working basis. The amount of costs obtained / incurred from the second scenario in reducing the cost of raw materials is Rp. 678,395,913,-. These results are smaller than those obtained by companies that do not have aggregates in their production planning.
Rancang Ulang Alat Penghalus Rebana untuk Meminimumkan Waktu Proses Penghalusan Rozi, Fakhrur; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 7 No. 3 (2024): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v7i3.27698

Abstract

UMKM Surya Agung Percussion, located in Kaliwot Hamlet, RT 18, RW 07, Bungah Village, Bungah District, Gresik, is a micro, small, and medium-sized enterprise (UMKM) that produces percussion instruments such as tambourines. The products manufactured by UMKM Surya Agung Percussion include tambourines, hadrahs, marawis, and darbukas. The flagship product of this UMKM is the tambourine. In the production process, UMKM Surya Agung Percussion has a tambourine smoothing machine with a capacity of 50 pieces per day. However, the capacity of the machine is unable to meet the demand for tambourines, which can reach up to 400 pieces per week. Therefore, a study is conducted to observe this phenomenon with the aim of designing a tambourine smoothing tool to increase the production capacity of tambourines and minimize the smoothing process time. The tool is redesigned taking into account the anthropometric aspects of the workers to make it more ergonomic and produce a higher output than before to meet the fluctuating demand for tambourines.
Perancangan Penyiraman Kandang Berbasis Arduino Uno Guna Menjaga Stabulitas Suhu dan Kelembapan Octavian, Muhammad Wirawan; Mundari, Siti
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 7 No. 3 (2024): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v7i3.27712

Abstract

In the poultry farming industry, chicken coops are very important. The air temperature in the chicken coop is one of the environmental components that has a big influence on the welfare and productivity of chickens. Temperature control in the chicken coop is very important to maintain optimal health and performance of livestock because excessive air temperature can cause heat stress, which can be detrimental to health, comfort and productivity of chickens. Value Engineering (VE) is a systematic approach used in project management, product design, construction, or business processes to increase the value of a product or process by optimizing the ratio between quality and cost. The total cost of making an Arduino Uno microcontroller is 495,500 and requires a power capacity of 10.81 Watts with a total annual maintenance cost of 166,665. The costs required to run the Arduino and water pump for 24 hours in one month are around IDR 13,963.35. And from this research, it is concluded that using an Arduino Uno-based sprayer is more affordable and more efficient in using the tool. It can be seen that the monthlycostreachesIDR.221,721
Co-Authors Adiati Trihastuti Adiati Trihastuti, Adiati Ajeng Septiana Alfiono, Bima Andika Pratama Andre Leonard Sawargo, Andre Leonard Arvy Argadya Fortunata Cahyo, Chandra Dwi Dhiya 'ul Hanifah Dhoan Prasetyo Widanarko Cahyono Erm Yuliaty Erma Yuliaty Erma Yuliaty, Erma Fakhrur Rozi, Fakhrur Farkhan, M. Firdah Lestari, Erlina Firdaus Muswati, Awanda Hanifah, Dhiya 'ul Herlina Herlina Herlina Herlina Herlina Kurniawan, David Elvando Daniel Kurniawan, Mashur Affandi Mukhammad Misbakh Saffana Nakhas, Muhammad Iqbal Nekea, Keane Kenze Nugroho, Septian Adi Octavian, Muhammad Wirawan Prima, Jupiter Yulio Rendragraha, Putra Riski Rifaldi, Moch Fiqi Roikan Sofianto Romadhon, Muhammad Guntur Santoso, Afiyah Febriana Siti Muhimatul Khoiroh Sri Hadijono Sri Hadijono, Sri Waaidzin, Zubaidu Wijaya, Aditya Wulan Ayu Permatasari Zainal Arief Zainal Arief Zainal Arief