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Journal : Journal of Applied Sciences and Advanced Technology

Fatigue Analysis Aluminium 6063-TF on the Rotary Bending Testing Machine Ery Diniardi; Boy Setiawan; Anwar Ilmar Ramadhan
Journal of Applied Sciences and Advanced Technology Vol 2, No 1 (2019): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (550.247 KB) | DOI: 10.24853/jasat.2.1.7-12

Abstract

Some of the damage that occurs in the structure and construction of engine elements that experience dynamic loading at the time of operation is caused by fatigue (fatigue), which occurs without beginning signs so that it causes great damage and loss. Fatigue strength is the process of local changes in the structure that occur permanently in accordance with the period of time caused by conditions where stress or strain occurs which results in cracks or fractures after being subjected to repetitive loads. Surface roughness factors that affect fatigue are applied in the analysis and application of machining, which are finely grinded and rough machined. Analysis was carried out on 6063-TF aluminum alloy material which is widely used for motor vehicles. To find out the effect of the above, the fatigue strength test is carried out with a Rotary Bending Fatique Test to obtain a cycle value or fatigue age and certain neighbors so that it can make a semi-log S-N diagram with statistical calculations.
Analysis Structure and Function Cooling System on Unit D155A-6 Hasan Basri; Anwar Ilmar Ramadhan; Ery Diniardi
Journal of Applied Sciences and Advanced Technology Vol 1, No 2 (2018): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (989.815 KB) | DOI: 10.24853/jasat.1.2.49-52

Abstract

As time went on many problems were encountered in the unit, one of which was the problem experienced by the D155A-6 unit, which was overheating troubleshooting caused by abnormal fan motors. In handling the problem, it is difficult to determine the data of the motor fan. Therefore, an initiative is needed to create tools to help deal with problems that occur. The purpose of this study is the manufacture of adapter tools for measurement of hydraulic pressure fan motors in troubleshooting the overheat engine in D155A-6 units. The results of this study are analyzing the structure and function of the cooling system in troubleshooting the overheat engine in the D155A-6 unit.
Mechanical Properties of Particle board from Empty Palm Fruit with Polyester Resin Adhesive Istianto Budhi Rahardja; Hayya Afifah; Yudi Dermawan; Ery Diniardi; Anwar Ilmar Ramadhan; Januar Parlaungan Siregar
Journal of Applied Sciences and Advanced Technology Vol 4, No 1 (2021): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jasat.4.1.35-42

Abstract

The need for particleboard in Indonesia is increasing every year. Particleboard is usually made of wood that comes from the forest so it has a bad effect and forest products will decrease over time. To overcome this problem, new knowledge is created that can be done. The new knowledge is like utilizing empty palm oil bunches for particle board material to replace wood raw materials. Particleboard is usually made of wood or other lignocellulosic materials such as oil palm empty bunches. The empty fruit bunches that have been made will be mixed with polyester resin as an adhesive. This study examines the effect of the percentage of polyester resin adhesive used, namely 90%, 75% and 60%. The process of making particle board starts with the preparation of raw materials such as palm empty fruit bunches and polyester resin. For empty bunches fiber used is 1 cm long. After the particle board is made, a hardness test is carried out using a durometer with the ASTM D2240 standard.
Analysis of the Tensile Strength of Composite Material from Fiber Bags Ery Diniardi; Nelfiyanti Nelfiyanti; Kisman H Mahmud; Hasan Basri; A I Ramadhan
Journal of Applied Sciences and Advanced Technology Vol 2, No 2 (2019): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (964.396 KB) | DOI: 10.24853/jasat.2.2.39-48

Abstract

The use of composite materials in Indonesia, as a nonmetal alternative material has begun to increase. Composite use has grown from water tanks from fiberglass materials, household appliances, children's toys, sports equipment, furniture/interior design to automotive components and aircraft. Many of the advantages of this composite material include hand, strong, anti-corrosion, finely tuned finish. Its mild nature has a direct impact on energy savings. The prospect of composite materials as a non-metal alternative material is rapidly growing and its use. Various types of reinforce used can be influenced by the prices available, so seek alternatives as a commonly used glass fiber substitute woven rowing. The substitute used is a sack of gourds of the same kind as woven rowing, from which the same type of fiber is tried to find its strength by undergoing a pull test. And as a result of the test the mateial can know its power.
Analysis Systems of Aftercooler on Bulldozer D375A-6R Hasan Basri; Jaref Darmawan; Ery Diniardi; A I Ramadhan; Firmansyah Firmansyah
Journal of Applied Sciences and Advanced Technology Vol 2, No 3 (2020): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (602.028 KB) | DOI: 10.24853/jasat.2.3.73-76

Abstract

The bulldozzer is seen as the most efficient heavy equipment unit for mining, specifically dozzing and ripping material. The purpose of this study was to analyze damage due to cracks in the cooler afterwards which caused dust and dirt to enter the air intake system which caused excessive piston, piston ring and cylinder wear liners in the Bulldozer. The research method was conducted using 8-step troubleshooting analysis. The results and discussion are damage due to cracks in the after cooler which causes dust and dirt into the air intake system which causes the piston, piston ring and cylinder liner to wear out excessively. The piston, piston ring and cylinder liner have excessive scratching and wear, so the compression pressure that should be compressed inside the combustion chamber experiences a leak where the air enters the crankcase chamber.
Troubleshooting Blow by Pressure High on the Komatsu Bulldozer Unit D375A-6R Hasan Basri; Ery Diniardi; Anwar Ilmar Ramadhan
Journal of Applied Sciences and Advanced Technology Vol 2, No 1 (2019): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (727.77 KB) | DOI: 10.24853/jasat.2.1.17-20

Abstract

PT United Tractors Tbk Loajanan-sanga site backs up a large number of customers, one of which is PT. RCI (RPP Contractors Indonesia) which is engaged in coal mining with the Komatsu D375A-6R unit which is used for dozzing and ripping. From the D375A-6R unit at PT. RCI experienced Troubleshooting on engines which caused Blow by pressure high, which resulted in the engine low power and could not run because the oil engine continuously exited from the oil engine filling hole, if the engine is forced to operate it is feared that the engine oil will run out and the engine components it will experience excessive wear and can also experience jammed which results in the maximum performance of the D375A-6R komatsu unit.
Stamping Disability Analysis on Material SPC 270 E Sri Anastasia Yudistirani; Kisman H. Mahmud; Ery Diniardi
Journal of Applied Sciences and Advanced Technology Vol 3, No 3 (2021): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jasat.3.3.75-80

Abstract

Good production results will be a benchmark for a company to compete in today's free market era. To improve good quality is determined by several factors, including: raw material factors, production processes, labor, the state of the engine or dies and the environment. Basically, the production results are not all good, because there are several factors that influence it, as noted above. To overcome this, a company sets a quality requirement because it is very useful for good and quality production results. In determining good quality, it is necessary to conduct a research on the raw material at the SPC 270 E foot step by means of the testing method that will be carried out. The testing methods carried out consist of: tensile testing, hardness testing, metallographic testing, chemical composition testing, and dye penetrant testing. From the results of the research that has been done, it can be seen that the thinning material has an average tensile strength of 307.41 N/mm2, the standard used by the company is 270 - 323 N/mm2 and is still in accordance with the tolerance value. Whereas the material with a lump has an average Vickers hardness value of 124.24 HV, the standard used by the company is 135 HV and still fits the tolerance value.
Analysis of Steering Wheel Heavy Komatsu Dump Truck Unit (HD) 785-7 Hasan Basri; Ery Diniardi; Kisman H Mahmud; Syawaluddin Syawaluddin; Firmansyah Firmansyah
Journal of Applied Sciences and Advanced Technology Vol 2, No 2 (2019): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (716.562 KB) | DOI: 10.24853/jasat.2.2.49-52

Abstract

Steering system is a system control unit that is used for deflecting the direction of motion straight into to the left or to the right in accordance with the will of the operator. At 785-7 HD unit using the steering system type full hydraulic steering valve, where steering valve serves as a directional control valve to direct the oil flow at the time of engine working (pump work), whereas when the engine died steering valve will serve as a hand pump and directional control valve. Abnormaly steering wheel because there is a scratch on spool demand valve causing internal leakage in the demand valve so oil pressure which served as the pilot sensing to move the spool valve is a pressure demand would drop because there is a leak and could not afford to drive the spool until the full open- as a result the oil flow from the steering pump cannot be fully prioritized to steering valve to be forwarded to the steering cylinder.
Analysis of the Effect of Cutting Variables against Surface Hardness Ery Diniardi; Sri Anastasia Yudistirani; Hasan Basri; Anwar Ilmar Ramadhan
Journal of Applied Sciences and Advanced Technology Vol 3, No 3 (2021): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jasat.3.3.81-88

Abstract

Indonesia is one of the developing countries and is actively pioneering development, especially development in the industrial sector. The industry that is quite developed at this time is the manufacturing industry which produces a finished product that can be directly used by consumers. These products are expected to have a high enough quality level so that they can compete in the market. To support this quality, one of the factors is to pay attention to the level of precision of the workpiece in this case is the level of surface roughness of the object or product produced. The surface roughness value is obtained from the tests carried out on the product which has an average surface value (Ra) and a maximum roughness value (Ry). To achieve the desired roughness value, it is necessary to make improvements in metal forming work. In the variable cutting with variations in cutting speed, it is said that the cutting speed on work with smaller diameter objects should use a high cutting speed. Feeding thickness that is too large can cause high surface roughness values and high rotation at low cutting speeds to produce a smooth surface but takes a long time. With the selection of the speed of ingestion that varies for the price of the ingestion speed of 43.52 m/minute, the surface roughness value is 6.78 m, the speed is 48.32 m/minute, the surface roughness value is 3.64 m and the ingestion speed is 59.25 m. /min the surface roughness value is 6.14 m. Meanwhile, for the infeed thickness which varies for a feed thickness of 1.2 mm, the surface roughness value is 4.06 m; a feed thickness of 2.4 mm obtained a surface roughness value of 27.82 um and a feed thickness of 3.2 mm obtained a surface roughness value of 7.02 m.
Design of Water Heating By Utilizing Waste Heat of Air Conditioner Hasan Basri; Ery Diniardi; Anwar Ilmar Ramadhan
Journal of Applied Sciences and Advanced Technology Vol 3, No 3 (2021): Journal of Applied Sciences and Advanced Technology
Publisher : Faculty of Engineering Universitas Muhammadiyah Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.24853/jasat.3.3.89-96

Abstract

This plan aims to minimize wasted energy in the air freshener system and utilize the wasted energy to heat water. Here using a split type air conditioner system which is commonly used. The author slightly modified the air conditioning system which previously used an air conditioning condenser, here the author added a condenser with a water cooler that functions as a condenser and at the same time as a water heater. The energy used to heat the water is obtained from the heat released by the refrigerant so as to minimize the energy wasted when only using an air conditioning condenser. But the air conditioning condenser is still used in this system, because when hot water is not needed, the water in the heater does not flow and of course cannot take heat from the refrigerant. In this condition the air conditioning condenser can work to help the process of releasing heat from the refrigerant. This tool can heat water up to 43oC with a flow rate of 1 liter per 9 seconds which can be used at home, SOHO, office for bathing, washing face, washing hands, etc.