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All Journal Rekayasa Mesin International Journal of Mechanical Engineering Technologies and Applications (MECHTA) Proceeding ISETH (International Summit on Science, Technology, and Humanity) GMPI Conference Series
Djarot B. Darmadi, Djarot B.
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Humanities Automotive Engineering Computer Science & IT Decision Sciences, Operations Research & Management Energy Engineering Industrial & Manufacturing Engineering Mechanical Engineering Medicine & Pharmacology Physics Social Sciences Other

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Hardening Baja AISI 1045 Menggunakan Gel Aloe Vera Sebagai Media Pendingin Budiyanto, Eko; Choiron, Moch. Agus; Darmadi, Djarot B.
Jurnal Rekayasa Mesin Vol. 7 No. 2 (2016)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/ub.jrm.2016.007.02.3

Abstract

Quenching is a cooling method of heat treatment for metal hardening. Quenching refers to the process of rapidly cooling metal parts from the austenitizing or solution treating temperature, typically from within the range of 815 to 970 °C for steel. The selection of a quenchant medium depends on the hardenability of the particular alloy, the section thickness and shape involved, and the cooling rates to achieve the desired microstructure. The liquid quenchants of oil is commonly used in industrial manufacture. But, oil is not environmental. The aim of this research research is to find new quenchant for change oil as quenchant to more environmental. Gel aloe vera is purposed for it. The material used in this study is AISI 1045 steel. Cooling curve and cooling rate is measured by finite element model, ANSYS APDL 14.5. True experimental is done to view microstructure and measure hardness of steel. Simulation result shown that gel aloe vera has almost similar cooling curve and cooling rate with oil. Microstructure result of steel for gel aloe vera as quenchant is martensite in surface, bainite in center, and pearlite in between surface and center. Hardness number of steel for gel aloe vera as quenchant is 189.63 HVN in surface, 182.566 HVN in center, and 162.866 HVN in between surface and center. By simulation and true experimental analisys concluded that gel aloe vera has opportunities to change oil as quenchant for hardening process.
PENGARUH KOMPOSISI LAPISAN NI-CR PADA BAJA ASME SA 210 C TERHADAP LAJU EROSI SUHU TINGGI Utomo, Slamet Prasetyo; Darmadi, Djarot B.; Widodo, Teguh Dwi
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1501

Abstract

The purpose of this study was to determine the high temperature erosion rate of the NiCr coating on ASME SA 210 C steel using the combustion oxy fuel thermal spray method. In Circulating Fluidized Bed (CFB) boiler, there is circulation of fly ash, silica sand and air in a high temperature environment which causes erosion. High temperature erosion can be minimized by using Ni-Cr alloy coating sing the combustion oxy fuel thermal spray method. NiCr alloy is proved a able to provider a metal alloy layer composition that can withstand temperatures of 600°C with a fly ash impact speed of 200m/s. The metal alloy compositions that have been studied are NiCr, NiCrCo, NiCrWc, NiCrWcCo, and NiCrCoMo. The results of this study indicates that metal alloys are generally atteche to the substrate and withstand at a high temperatures (600°C). The highest hardness provide by NiCrWcCo alloy which is 177.46 HV. The lowest hardness is found in the composition of the NiCrCo alloy (161.71 HV). The lowest high temperature erosion rate was found in the NiCrWcCo alloy, which was -0.00481 gram/minute. This low erosion rate because the NiCrWcCo alloy produces a good weeting effect for metal alloys and has a high hardness value.
DURASI PERAWATAN OPTIMUM UNTUK FASILITAS PRODUKSI MINYAK DAN GAS DI KILANG TUBAN EAST JAVA Yahya, Indra Nur; Mahatwan, Dian; Setiawan, Ari; Darmadi, Djarot B.
Jurnal Rekayasa Mesin Vol. 15 No. 1 (2024)
Publisher : Jurusan Teknik Mesin, Fakultas Teknik, Universitas Brawijaya

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.21776/jrm.v15i1.1839

Abstract

Electric Submersible Pump (ESP) is one of the most critical oil & gas equipment in Tuban East Java (TEJ) field. This research applies Reliability Centered Maintenance (RCM) to oil & gas to optimize maintenance methods for ESP at the TEJ field. The RCM was applied based on the historical failure events at equipment which caused Loss Production Opportunity (LPO). Start with Pareto chart, the RCM followed by Failure Modes and Effect Analysis (FMEA) that produced the Risk Priority Number (RPN) for the 80% problems. The last step provided the optimum maintenance periods using Weibull’s statistic. The result shows that flat cable in ESP has the highest RPN. Flat cable requires an optimum maintenance period of 509 days and a total cost of US$59,342. The total cost consists of Periodic Maintenance (PM) and Risk costs.
Lap Joint Carbon Steel ST 37 and Aluminum 6061 with Friction Stir Welding (FSW) Setiawan, Widia; Darmadi, Djarot B.; Suprapto, Wahyono; Soenoko, Rudy
Proceeding ISETH (International Summit on Science, Technology, and Humanity) 2016: Proceeding ISETH (International Conference on Science, Technology, and Humanity)
Publisher : Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/iseth.2361

Abstract

In this research, Aluminum 6061 and Carbon steel ST 37 sheet were lap joined by friction stir welding. A hardened medium carbonese steel (EMS 45) was used as rotary Probe. The microstructures of the joining inter-metallic compounds were observed by scanning electron microscopy, microstructure photograph, and micro-hardness tests. The joint strength was evaluated by shear stress tests. The experiment was performed with varied length of pin probe 6, 7, and 8 mm, equal rotational speed of 2500 rpm, and welding speed (15 mm/minutes). The Inter-metallic compounds of aluminums sheet was cut off the pin probe and the mixture on the Carbon steel ST 37. Intermetallic compounds were analyzed on its micro sructure in this region aluminum and carbon steel mixed, the value joint tensile shear 6.2KN.
Co-Authors Agung Sugeng Widodo Anindito Purnowidodo Ari Setiawan Bintang Rahmaddian Anwari, Bintang Rahmaddian Chan, Chien-Wei Eko Budianto EKO BUDIYANTO Fauzi, Katanda Fajar Halman, Halman Huang, Cheng-Fu Khoiruddin, Sukhoiri Lee , Sheng-Chan Mahatwan, Dian Moch. Agus Choiron Muhammad Ikram Kido Nasmi Herlina Sari Rudy Soenoko Setiawan, Widia Sugiarto S Suteja Suteja, Suteja Teguh Dwi Widodo Utomo, Slamet Prasetyo Wahyono Suprapto Yahya, Indra Nur Yudy Surya Irawan