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Pengukuran Efektivitas Mesin Menggunakan Overall Equipment Effectiveness Untuk Dasar Usulan Perbaikan Bilianto, Bernandus Yoseph; Ekawati, Yurida
Jurnal Ilmiah Teknik Industri Vol. 15, No. 2, Desember 2016
Publisher : Universitas Muhammadiyah Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.23917/jiti.v15i2.2141

Abstract

CV. Gracia has offset printing machines that often have downtime due to engine failures. The low effectiveness of the offset printing machines could cause losses to the company. Overall Equipment Effectiveness (OEE) method is a tool to determine the success rate of Total Productive Maintenance (TPM) based on categories of availability, performance, and quality. The OEE average value of the company in 2014, 57%, is relatively low. In this study, causes of this low OEE is analyzed using Failure Mode and Effect Analysis (FMEA) and fishbone diagram. Improvements such as relocation of raw material and colourful catalog were subsequently proposed and implemented during April - May 2016. The implementation resulted in OEE average value of 60%.
Peningkatan Kualitas Knalpot Pada Pt Fajar Indah Menggunakan Metode Six Sigma Dharmawan, Lauretius Danny; Ekawati, Yurida
Jurnal Teknik Industri Vol 15, No 2 (2014): Agustus
Publisher : Department Industrial Engineering, University of Muhammadiyah Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar | Full PDF (314.763 KB) | DOI: 10.22219/JTIUMM.Vol15.No2.112-123

Abstract

PT Fajar Indah is an automotive company which is one of their flagship products is muffler for Colt Diesel FE 120 PS. During 2012 and 2013, PT Fajar Indah was able to produced muffler up to 2400 unit with 6-7% defects rate. There are five type of defects that affects muffler’s quality which are lid’s defects, ring’s defects, defects of resonator’s size, defects of plate’s cutting size, and defects of broken plate. To determine whether improvements are needed in muffler’s prodution process and how they will be conducted so six sigma will be used for analysis. Analysis was conducted using DMAIC process, where recommended action for quality improvement were determined with RCA and FMEA. Result from analysis shows that PT Fajar Indah had 12,879 DPMO value and 3.73 sigma which mean that improvement is needed in muffler’s production process. Some recommended actions that can be done are maintenance scheduling, making work instruction and supervise it, improving storage method for ring’s model, provide place for plate scraps from cutting process, adding more workesr for products inspection, and looking for suppliers who are able to provide plate with standard quality.
INISIATIF PENERAPAN ECO CAMPUS DI UNIVERSITAS MA CHUNG Hadi, Yuswono; Natasha, Felisitas; Purnomo, Purnomo; Ekawati, Yurida; Oktiarso, Teguh; Noya, Sunday; Putrianto, Novenda
Conference on Innovation and Application of Science and Technology (CIASTECH) CIASTECH 2020 "Peranan Strategis Teknologi Dalam Kehidupan di Era New Normal"
Publisher : Universitas Widyagama Malang

Show Abstract | Download Original | Original Source | Check in Google Scholar

Abstract

Perubahan iklim semakin parah. Bumi mengalami krisis iklim, salah satu penyebabnya adalah produksi gas rumah kaca. Salah satu solusi untuk mengurangi kerusakan iklim bumi adalah dengan menerapkan konsep eko-kampus pada institusi pendidikan setingkat Universitas. Kondisi perguruan tinggi menjadi sorotan karena tingginya aktivitas yang dapat merusak lingkungan. Karena itu, pemerintah merekomendasikan perguruan tinggi untuk menerapkan konsep eko-kampus. Kampus ramah lingkungan adalah tindakan yang diambil oleh institusi pendidikan tinggi yang berfokus pada pengurangan jejak karbon yang diciptakan oleh penggunaan energi. Universitas Ma Chung adalah salah satu dari sekian banyak universitas di seluruh Indonesia yang menerapkan konsep eko-kampus. Alat pemeringkatan yang digunakan adalah UI GreenMetric World University Ranking. Program yang direncanakan dan tahap persiapan Ma Chung mendapatkan skor 2.775 di UI GreenMetric. Kesenjangan terbesar yang tercatat ada pada kategori Energi dan Perubahan Iklim yang berjumlah 1.600. Berdasarkan UI GreenMetric, jika semua program dijalankan maka Universitas Ma Chung bisa meraih 375 poin dengan total 3.150 poin. Universitas Ma Chung telah terdaftar di UI GreenMetric dan menyerahkan data eco kampus terbaru pada tahun 2020. Untuk meningkatkan penilaian lebih lanjut, program yang telah disiapkan akan dijalankan pada periode selanjutnya oleh tim eko kampus Universitas Ma Chung yang telah dibentuk. Tim Eco Campus akan bekerja sama dengan satgas kampus untuk melakukan review, diskusi dan penyerahan kembali program kepada pimpinan Universitas Ma Chung.
Pengembangan Kualitas dan Rencana Relokasi Proses Produksi Bawang Hitam (Black Garlic) pada UMKM N’Up Hadi, Yuswono; Valevi, Rendriana Rosa; Noya, Sunday; Ekawati, Yurida
Jurnal Pengabdian Masyarakat Charitas Vol. 1 No. 1 (2021): Jurnal Pengabdian Masyarakat Charitas Juni 2021
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Katolik Indonesia Atma Jaya Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/charitas.v1i1.2689

Abstract

The activity this community service aimed to help a small business N’Up to manage their business and increase entrepreneurial spirit. Furthermore, several activities conducted to help UMKM build their marketing strategy and optimize production process by re-locate the factory, re-layout facilities and also analyze their productivity using total productivity model. AHP Method was used to determine the new location of production process. After implementation, they have proper location and facilities and ready to sell their product by using e-commerce.
Literasi Pengelolaan Keuangan IKM Anggota Forum Komunikasi Pelaku Usaha di Kabupaten Malang Noya, Sunday; Ekawati, Yurida; Oktiarso, Teguh; Hadi, Yuswono; ,, Purnomo; Putrianto, Novenda Kartika
Jurnal Pengabdian Masyarakat Charitas Vol. 1 No. 2 (2021): Jurnal Pengabdian Masyarakat Charitas Desember 2021
Publisher : Program Studi Teknik Industri, Fakultas Teknik, Universitas Katolik Indonesia Atma Jaya Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25170/charitas.v1i2.2863

Abstract

Although considered as one of the main drivers of the national economy, SMEs are very vulnerable to business competition. Limited access to resources including knowledge resources makes SMEs constrained to develop their support system. One of the obstacles faced by SMEs today is their limited grasp to the business financial management concept. They also have a difficulty in accessing a simple financial accounting application that fit to their business conditions. The community service program implemented by the Ma Chung Abdimas Grant Team aims to improve the financial literacy of SME members of Forum Komunikasi Pelaku Usaha in Kabupaten Malang, as well as their access to computer-based financial accounting application. This program is implemented in the form of training and mentoring to improve SME’s understanding and skills in financial management. The results concluded that the training program was effective. It is able to improve financial management literacy for IKM partners.
Penentuan Prioritas Kriteria dan Peringkat Pemasok Menggunakan AHP-TOPSIS di PT Sutindo Raya Mulia Gunawan, Evelyn; Oktiarso, Teguh; Ekawati, Yurida
Jurnal Sains dan Aplikasi Keilmuan Teknik Industri (SAKTI) Vol. 3 No. 1 (2023): June 2023
Publisher : Teknik Industri Universitas Ma Chung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33479/jtiumc.v3i1.45

Abstract

Sutindo Raya Mulia is a stockist company that purchases, stores, and resells it to consumers. PT Sutindo Raya Mulia is headquartered in the city of Surabaya and has branch offices in Jakarta, Semarang, Balikpapan, and Samarinda. One of the products offered by SRM is a stainless steel plate. Plate products have 3 series (S200, S300, and S400) and have different suppliers consisting of both local and international. Some of the weaknesses of the purchasing process can be caused by the selection of suppliers that are not fixed when purchasing products from suppliers. This is because the company does not have priority criteria in selecting suppliers. Priority criteria are determined using the Analytical Hierarchy Process method. Supplier assessment is determined using the Technique for Order Preference by Similarity to Ideal Solution method. The results of the AHP method obtained the weight and order of these criteria, price (0.261), availability (0.206), quality (0.200), position (0.106), quantity (0.102), MOQ (0.060), delivery (0.038), payment method (0.027). The results of the TOPSIS method obtained the value and sequence of suppliers, AB (0,587 - 21,0%); AC (0,764 - 27,3%); AD (0,565 - 20,2%); AE (0,490 - 17,5%); AF (0,397 - 14,1%).
Penerapan Metode Fault Tree Analysis Untuk Mencegah Kegagalan Pada Departemen Interior di PT X Yolanda, Metta; Ekawati, Yurida; Noya, Sunday
Jurnal Sains dan Aplikasi Keilmuan Teknik Industri (SAKTI) Vol. 3 No. 1 (2023): June 2023
Publisher : Teknik Industri Universitas Ma Chung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33479/jtiumc.v3i1.49

Abstract

The Interior Department is one of the departments of PT X that produces bus and minibus interior parts. During the interior production process there are still quite a lot of defective products. There are six types of defects, namely air bubbles, not 100% printed, double tip insulation does not stick, torn, too dense/less dense, and color striped. The main focus of this research is to analyze the causes of failure of a process and make recommendations for improvements that can be made using the Fault Tree Analysis (FTA) method. From the FTA, improvements are needed to reduce defects in the Interior Department. Recommendations for improvement that can be given to the company are to create a checklist form to make it easier for operators to clean the mattress regularly, to check that the non-stick liquid has been sprayed twice, to ensure that the mattress has been heated every morning, to ensure that the paint has been shaken before use so that there are no striped colors, and to ensure that the paint has been sprayed twice. Then the next improvement recommendations are to provide and attach a standard description to each injection number on each product, make a machine maintenance schedule, replace the non-stick liquid with an old model that is not too strong, provide a timer on the mattress that is used as a reminder when waiting for the paint to dry, procure a mattress equipped with a sound sensor, and procure a generator.
Perancangan Perbaikan untuk Mengurangi Cacat Produk pada Departemen Fiber PT XYZ dengan Metode FTA Soejanto, Jessica Clarissa; Ekawati, Yurida; Purnomo, Purnomo
Jurnal Sains dan Aplikasi Keilmuan Teknik Industri (SAKTI) Vol. 3 No. 2 (2023): December 2023
Publisher : Teknik Industri Universitas Ma Chung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33479/jtiumc.v3i2.50

Abstract

The fiber department is one of the departments in the PT XYZ produces bus panels and appliances. Based on the fiber production data on August 1 - September 23, 2022, there are 92 defects out of 547 products. It is important to analyze the root cause of the failure in the production process. There are seven types of defects in the manufacturing process that is, fiber is too thick or thin, the fiber surface is rough, fiber has white spots, fiber needs a long time to dry, fiber rejects (liquid/burn), the putty result is imperfect, and the paint is imperfect. The root cause analysis was conducted using Fault Tree Analysis (FTA) method. Based on FTA, defective products can be caused by human, machine, or equipment factors. From that, it will be used for improvement recommendations to improve the quality. Examples of the corrective recommendations are periodic drain engine water, emptying water form, products-checkout form, and roll-cleaning form, using a measuring cup for the catalyst, and a new container for acetone.
Analisis Efektivitas Mesin Cetak Flexo menggunakan Metode Overall Equipment Effectiveness Berbasis Six Big Losses: Studi Kasus: Industri Corrugated Box Saw Shu Zhen, Angelica Audrey; Purnomo, Purnomo; Ekawati, Yurida
Jurnal Sains dan Aplikasi Keilmuan Teknik Industri (SAKTI) Vol. 4 No. 1 (2024): June 2024
Publisher : Teknik Industri Universitas Ma Chung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33479/sakti.v4i1.71

Abstract

PT X is a manufacturing company operating in the integrated cardboard industry, utilizing various machines, including flexography machines. This study aims to analyze the primary causes of production deficiencies in the flexography process and provide improvement recommendations using the Six Big Losses-based Overall Equipment Effectiveness (OEE) method. The OEE analysis revealed that the average availability ratio is 88.8%, falling short of the world-class standard of 90%. A deeper analysis using the Six Big Losses methodology identified that the primary cause for not achieving the desired availability ratio is the high percentage of setup and adjustment losses, which stands at 7%. To address these issues, several recommendations are proposed. Firstly, conducting comprehensive training for operators on the proper and correct operation of flexography machines is essential. This training will enhance their technical skills and reduce the time lost during setup and adjustments. Secondly, implementing daily briefings for operators before shifts begin, coupled with regular supervision, will ensure consistent adherence to operational standards. Moreover, establishing a routine and time-limited cleaning schedule for machines and work locations will minimize unexpected downtimes due to maintenance issues. Finally, developing and enforcing standardized machine operation protocols will promote discipline among operators, ensuring that all procedures are followed meticulously. These recommendations aim to improve the overall efficiency of flexography machines, thereby increasing the availability ratio to meet or exceed the world-class standard. By addressing the root causes of production inefficiencies, PT X can enhance its operational performance and maintain its competitive edge in the cardboard industry.
Defect Analysis Using Failure Mode and Effects Analysis and Fault Tree Analysis: Case Study: Secondary Section PT PID Ongkowijoyo Pramono, Elvina; Noya, Sunday; Ekawati, Yurida
Jurnal Sains dan Aplikasi Keilmuan Teknik Industri (SAKTI) Vol. 4 No. 1 (2024): June 2024
Publisher : Teknik Industri Universitas Ma Chung

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33479/sakti.v4i1.88

Abstract

Quality control is a vital aspect of product manufacturing, ensuring adherence to predefined standards and meeting consumer expectations. This study focuses on quality control within the cigarette production process, specifically in PT PID Ongkowidjojo, a prominent manufacturer located in Malang, Indonesia. Despite meticulous production processes, defects in cigarette sticks persist, leading to waste of resources, time, and potential degradation in product quality. The research employs Failure Mode and Effects Analysis (FMEA) and Fault Tree Analysis (FTA) to identify, analyze, and propose solutions for defects occurring in the maker machine division. Initial analysis reveals common defects such as glue inadequacy, tears in wrappers, and tobacco density inconsistencies, prompting the need for systematic improvements. Through FMEA and FTA methodologies, root causes of defects are pinpointed, and corrective actions are proposed. Implementation of these measures results in a reduction of Risk Priority Number (RPN) values for major defects, indicating a positive impact on production quality. However, limitations in utilizing gate symbols within FTA are acknowledged, suggesting avenues for future research to optimize analytical techniques. This study contributes to the ongoing discourse on quality control in manufacturing industries, particularly in addressing common defects in cigarette production. By integrating FMEA and FTA methodologies, it offers insights into effective defect mitigation strategies, highlighting the importance of continuous improvement in maintaining product quality and operational efficiency.