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All Journal OPSI Jurnal Sistem Teknik Industri Jurnal Pendidikan dan Teknologi Indonesia Journal of Engineering and Applied Technology Jurnal Ekonomi Journal Competency of Business Jurnal Manajemen dan Teknologi Rekayasa Jurnal Teknik Industri, Bisnis Digital, dan Teknik Logistik: Jurnal Trinistik Jurnal Media Akademik (JMA) PERFORMA : Media Ilmiah Teknik Industri
Afiqoh Akmalia Fahmi
Universitas Muhammadiyah Surakarta
Religion Humanities Automotive Engineering Civil Engineering, Building, Construction & Architecture Control & Systems Engineering Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Engineering Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Mechanical Engineering Social Sciences Other

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Optimizing Equipment Layout with ARC and 5S in a Metal Casting Molding Division Arinda Soraya Putri; Pujji Hastuti; Afiqoh Akmalia Fahmi; Eko Setiawan; Fadhilla Tri Nugrahaini; Much Djunaidi; Bayu Permana; Riva'i Arva Irianto
Performa: Media Ilmiah Teknik Industri Vol. 25 No. 1 (2026): Performa: Media Ilmiah Teknik Industri
Publisher : Industrial Engineering Study Program, Faculty of Engineering, Universitas Sebelas Maret (UNS)

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.20961/performa.v25i1.2907

Abstract

A metal casting manufacturing company operating in Ceper, Klaten. One of the key areas in its production process is the molding division, where casting molds are made. Several issues were identified in this area, including poor organization, inadequate cleanliness, and insufficient attention to workplace safety. This study aims to evaluate the implementation of the 5S culture (Seiri, Seiton, Seiso, Seiketsu, and Shitsuke) in the molding division and to propose improvements to enhance four key principles: effectiveness, efficiency, productivity, and occupational safety. Based on the results of the 5S questionnaire data analysis, the overall implementation level was relatively low at 52.78%, with Seiso scoring the highest (66%), followed by Shitsuke (57%), Seiri (54%), Seiton (51%), and Seiketsu (35%). To address these issues, several improvements were proposed, including procedures for item sorting, equipment labeling, implementation of workplace signage, development of Standard Operating Procedures (SOP) for machines, scheduling of machine/tool maintenance, and the establishment of a reward and punishment system. These efforts were further supported by optimizing the workplace layout using the Activity Relationship Chart (ARC) method. The implementation of these improvements resulted in a significant increase in the utilization of the production area, from 33% to 66%.
Co-Authors Aditya Fiqih Nugraha Arinda Soraya Putri Asy Syifaur Roisah Rufaida Bayu Permana Eko Setiawan Eko Setiawan Etika Muslimah Fadhila, Aisyah Nurul Fadhilla Tri Nugrahaini Faizi, Ahmad Nur Faradillah Aisha Maharani Farid Adi Prasetya Hafidh Munawir Ihsan Cahyo Utomo Jamal, Fauziyah Nur Martin, Adryan Rizky Maryam Maryam Mila Faila Sufa Much Djunaidi Munajat Tri Nugroho Nove Fitrianto Pratama, Yuda Aditiya Pujji Hastuti Putri, Evitania Salmadita Ramadhan, Muhammad Rivai Putra Riva'i Arva Irianto Rizal Dwiyanto Saskia Nabila Zahra Setiyawan, Dani Siti Nandiroh Soraya Putri, Arinda Suranto Suranto Syafi’udin, Muhammad Wahyu Wafrotur Rohmah