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Journal : International Journal of Innovation in Mechanical Engineering and Advanced Materials

Review: Optimizing Plastic Injection Processes for Enhanced Quality and Sustainable Manufacturing Lase, Asaeli Tongoni; Arwati, I Gusti Ayu
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 7, No 1 (2025)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v7i1.31721

Abstract

In the automotive world, plastic products are components that cannot be separated. Almost all automotive products use plastic because it is easy to produce, and the price is relatively cheap compared to other materials. For applications such as covers, the demand on plastic surface quality are higher than for different uses. Therefore, a lot of costs are incurred to achieve this quality. However, ongoing efforts have decreased the time and expense of developing plastic molds. Many researchers have conducted studies to improve the quality of these products. This review consolidates several research articles on optimizing plastic injection processes to reduce defects and improve product quality. Techniques such as Taguchi Method, Response Surface Methodology (RSM), Artificial Neural Networks (ANN), and Finite Element Method (FEM) were evaluated in this research. This review highlights the importance of process parameters such as melt temperature, injection pressure, and cooling time, as well as the role of digital simulation in designing efficient and sustainable molds. The results of the study show that in several studies, defects often occur in the product without carrying out the optimization process. Still, the Taguchi and ANOVA methods can reduce the weld line and sink after optimizing the process parameters, such as melting temperature, injection pressure, cooling time, and injection speed. Mark up to 30%. These findings highlight the potential of these techniques to significantly improve product quality and support more sustainable manufacturing practices in the plastic injection molding industry.
Use of Hibiscus rosa-sinensis as a Green Corrosion Inhibitor for Valve Materials in RO Water Pudjiwati, Sri; Sanusi, Yasa; Arwati, I Gusti Ayu
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 7, No 2 (2025)
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v7i2.32806

Abstract

Valves are mechanical devices that regulate the flow of oil and gas fluids and are typically constructed from materials that are heat-resistant, corrosion-resistant, and capable of withstanding high pressure. However, observations from valve manufacturing companies in the Banten area have shown that valve components made from medium carbon steel ASTM A105N are susceptible to corrosion during hydrotesting, particularly when using reverse osmosis (RO) water as the testing medium. This corrosion can degrade product quality before delivery to customers. To address this issue, this study investigates the use of Hibiscus rosa-sinensis as a green corrosion inhibitor. The objective of this research is to evaluate the corrosion rate, inhibitor efficiency, and surface morphology of ASTM A105N valve materials using Hibiscus rosa-sinensis in RO water media, with varying inhibitor concentrations and immersion durations. The electrochemical methods used include Potentiodynamic Polarization, Electrochemical Impedance Spectroscopy (EIS), Chronoamperometry, and Scanning Electron Microscopy (SEM). Results from the corrosion rate tests indicated that the highest inhibitor efficiency—59.04%—was achieved at 24 hours of immersion with a 2 g inhibitor concentration. This condition also yielded the lowest corrosion rate of 1.2231 × 10⁻² mm/year and the lowest corrosion current (Icorr) of 3.2601 × 10⁻⁶ A/cm². Chronoamperometry testing confirmed these findings with the lowest electric charge value of 0.0125 C. SEM analysis further revealed a more uniform and homogeneous protective coating on the metal surface under these conditions. Based on these results, Hibiscus rosa-sinensis demonstrates promising performance as a green corrosion inhibitor and is recommended as an additive in RO water for valve hydrotesting. This study highlights the potential of environmentally friendly and cost-effective inhibitors in reducing corrosion risk in valve materials.
Natural Inhibitors for Corrosion Protection of 6061 Aluminum Alloy: A Review Witanta, Maulana; Arwati, I Gusti Ayu; Majlan, Edy Herianto
International Journal of Innovation in Mechanical Engineering and Advanced Materials Vol 7, No 3 (2025): Article in Press
Publisher : Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijimeam.v7i3.34713

Abstract

6061 aluminum alloys are widely used in automotive, marine, and aerospace industries, yet their high susceptibility to corrosion in acidic and chloride environments remains a challenge. Bio-based inhibitors from natural sources have emerged as sustainable alternatives to toxic synthetic chemicals. This review synthesizes findings from published studies on AA6061 alloys and composites, integrating evidence from Potentiodynamic Polarization (PDP), Electrochemical Impedance Spectroscopy (EIS), and Scanning Electron Microscopy (SEM). Cross-study evaluations show that inhibition efficiency depends on inhibitor type and mechanism. Reports indicate that Boswellia serrata provides only moderate protection (~70%) due to weak physiosorbed films that are unstable under flow, whereas Alocasia odora achieves higher efficiency (~94% in HCl) through chemisorption with cathodic inhibition. Aerva lanata demonstrates ~88% efficiency in chloride-based fiber-metal laminates via polyphenolic adsorption, while glutathione provides ~80% protection at 0.75 mM through multisite coordination. Pectin consistently achieves the highest efficiency (~95% in mild acidic media) by forming compact polymeric films that increase charge-transfer resistance and reduce double-layer capacitance. This synthesis indicates that chemisorption-based inhibitors (e.g., pectin, Alocasia) generally outperform physisorption-based systems (e.g., Boswellia) because they form stronger and more stable films. Reported studies highlight both advantages and limitations: natural inhibitors are effective and eco-friendly, but most evaluations remain short-term and laboratory-based. Key gaps include durability testing, advanced characterization (XPS, ToF-SIMS, Raman, AFM), galvanic effects in composites, and poor hydrodynamic stability of physisorption systems. Future work should explore hybrid strategies, synergistic multi-inhibitor approaches, and validation under real-sea conditions to enable scalable and industrially viable corrosion protection.