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Ismono, Ahlan
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Rancang Bangun Sistem Informasi Monitoring Assembly di PT Autoplastik Indonesia Argavantio, Muhammad Alief; Ismono, Ahlan
Journal of Manufacturing and Enterprise Information System Vol. 1 No. 2 (2023): Journal of Manufacturing and Enterprise Information System (Oktober 2023)
Publisher : Politeknik STMI Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.52330/jmeis.v1i2.195

Abstract

PT Autoplastik Indonesia, anak perusahaan PT Astra Otoparts Tbk, bergerak dalam produksi komponen plastik untuk kendaraan roda empat. Mereka menghasilkan part FG (Finished Good) dan part SFG (Semi Finished Good), yang melalui proses assembly sebelum menjadi part FG. Untuk mengatasi masalah penyimpanan Laporan Harian Produksi (LHP) yang memuat hasil produksi harian, PT Autoplastik Indonesia membutuhkan sistem informasi. Sistem ini akan memantau proses assembly, merekam data produksi, mengatur penjadwalan produksi, dan memberikan tampilan bagi operator. Penelitian ini bertujuan untuk merancang sistem informasi yang efisien untuk monitoring proses assembly. Metode pengembangan yang digunakan adalah metode Waterfall. Kami melakukan analisis masalah yang menghambat proses assembly dan menghasilkan pemodelan UML (Unified Modeling Language) seperti Use Case diagram, Sequence diagram, Class diagram, dan Deployment diagram, serta pemodelan data dengan Entity Relationship Diagram (ERD). Sistem ini diimplementasikan dengan menggunakan bahasa pemrograman Hypertext Preprocessor (PHP) dan database MySQL. Kontribusi penting dari penelitian ini adalah menciptakan sistem informasi yang memungkinkan PT Autoplastik Indonesia merekam data hasil assembly secara valid, mengoptimalkan penjadwalan produksi di bagian assembly, dan meminimalkan kesalahan data yang mungkin terjadi jika direkap manual oleh operator di kertas LHP. Dengan sistem ini, perusahaan dapat meningkatkan efisiensi proses produksi dan mengurangi potensi kesalahan, yang pada gilirannya akan berdampak positif pada kualitas produk dan produktivitas.
Implementasi Graphic Rating Scale Dalam Menentukan Prioritas Indent Motor Pada Dealer Sepeda Motor: Implementation of the Graphic Rating Scale in Determining Motorcycle Indent Priorities at Motorcycle Dealers Riandhita Arief Permana, Denny; Fahrulrozi, Muhamad; Ismono, Ahlan; Ningrum, Rahmadani Tyas
Technomedia Journal Vol 9 No 1 Juni (2024): TMJ (Technomedia Journal)
Publisher : Pandawan Incorporation, Alphabet Incubator Universitas Raharja

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.33050/tmj.v9i1.2217

Abstract

PT Cheger Motor is an authorized dealer that provides engine maintenance and spare part sales for Honda motorcycle, located in South Tangerang. Sales is the main focus of business process in this company, that being the case, there are two types of sales methods, regular and indent. Indent method were used should the motorcycle ordered by the customer is not readily available, therefore the customer should order in advance. In practice, the existing information system doesn’t have the feature to manage and store SPK (Surat Pemesanan Kendaraan - Vehicle Order Letter). The process of generating an indent inquiries are done manually with physical ledger, and those orders are followed up manually, one by one via WhatsApp. This issue increases the occurrence of booking delays, damage, loss, and redundancy of indent data. In addition, a feature is needed to set up an indent queue to reduce delays in the delivery of purchased vehicles to reduce the rate of order cancellation. This research aims to develop an integrated information system to store, manage and calculate the priority value of the indent queue in carrying out the indent process. To get the result of the priority value, there are few steps needed, first we should collect sales and indent data, then determine the weight of each criterion, and apply an appropriate calculation methods. Therefore, the Graphic Rating Scale method was chosen to assess the priority point for each transaction, to properly arrange the order priority based on the related criterion. Keywords: Indent, Waterfall, Graphic Rating Scale, Google Data Studio
Inovasi Tata Letak Produksi: Meminimalkan Pemborosan Transportasi di UKM Gelora Bakery dengan Pendekatan SWCT Sumasto, Fredy; Lai, Kenny; Sayidina, Anabel Marcia; Shafly, Naufal Lukman; Kristanto, Putri Andini; Imansuri, Febriza; Ismono, Ahlan
Jurnal Rekayasa Industri (JRI) Vol. 6 No. 2 (2024): Edisi Oktober
Publisher : Program Studi Teknik Industri, Fakultas Sains dan Teknologi, Universitas Widya Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.37631/jri.v6i2.1236

Abstract

Penelitian ini mengeksplorasi strategi untuk meningkatkan efisiensi produksi di Usaha Kecil dan Menengah (UKM) Gelora Bakery di Indonesia. Fokus utamanya adalah memperbaiki tata letak area produksi dengan menerapkan Standardized Work Combination Table (SWCT). Gelora Bakery, yang berlokasi di Jakarta Timur, menghadapi kendala waktu berjalan yang mengakibatkan fluktuasi kapasitas produksi dan kesulitan dalam memenuhi permintaan pelanggan. Melibatkan 25 pekerja dengan jam kerja efektif 9 jam per hari, penelitian ini menggunakan SWCT untuk merepresentasikan standar kerja dan mencatat kombinasi gerakan manusia dan mesin. Hasil analisis menunjukkan pengurangan waktu berjalan yang signifikan sebesar 34,58% setelah dilakukan perencanaan ulang tata letak area produksi. Keberhasilan penerapan SWCT tidak hanya meningkatkan efisiensi operasional UKM Gelora Bakery, tetapi juga meningkatkan produksi harian biskuit kaleng. Penelitian ini berkontribusi dalam memahami pentingnya strategi efisiensi produksi dalam industri makanan di Indonesia. Selain itu, saran untuk penelitian lebih lanjut tentang durasi proses pemanggangan menciptakan landasan untuk perbaikan berkelanjutan untuk meningkatkan efisiensi produksi UKM Gelora Bakery secara keseluruhan. This study explores strategies to improve production efficiency at Gelora Bakery Small and Medium Enterprises (SMEs) in Indonesia. The main focus is improving the production area's layout by applying the Standardized Work Combination Table (SWCT). Gelora Bakery, located in East Jakarta, faced walk time constraints that resulted in fluctuations in production capacity and difficulties in meeting customer demand. Involving 25 workers in effective working hours of 9 hours per day, this study used SWCT to represent work standards and record the combination of human and machine movements. The analysis results showed a significant reduction in walk time of 34.58% after re-planning the layout of the production area. The successful implementation of SWCT not only improved SME Gelora Bakery's operational efficiency but also increased the daily production of canned biscuits. This study contributes to understanding the importance of production efficiency strategies in the food industry in Indonesia. In addition, the suggestion for further research on the duration of the baking process creates a foundation for continuous improvement to increase the overall production efficiency of SMEs Gelora Bakery.
Quality Analysis and Improvement of Nut Dragging Defects in FR S/C Side RH Bracket Products within Indonesia's Automotive SMEs Sumasto, Fredy; Saputra, Yogi Pangestu; Imansuri, Febriza; Marizka, Dewi Auditiya; Ismono, Ahlan; Rozi, Muhamad Fahrul
IJIEM - Indonesian Journal of Industrial Engineering and Management Vol 5, No 3: October 2024
Publisher : Program Pascasarjana Magister Teknik Industri Universitas Mercu Buana

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.22441/ijiem.v5i3.23857

Abstract

This study analyses the quality of FR S/C Side RH Bracket products at PT BMI, especially concerning the nut dragging problem, which is often the main defect. This study aims to analyze and improve the nut dragging defect problem in FR S/C Side RH Bracket products, as well as provide an understanding of the effectiveness of the improvement in reducing the number of defective products. The analysis shows that FR S/C Side RH Bracket products with nut dragging problems are the most frequent defects, reaching 632 defective units or about 60% of the total defective products before improvement. The Failure Tree Analysis (FTA) method was used to identify the root cause of the nut dragging problem, which revealed that machine factors were generally the main cause, especially setting the spot welding machine parameters too high. In response, improvements were made by changing the parameters on the SW.03 spot welding machine and adding a cooling water line. The results showed a significant decrease in defective products, totaling 1320 units. After the improvement, only 141 units were defective. This research provides an in-depth understanding of product quality issues at PT BMI. It offers solutions to improve product quality and meet customer expectations in the highly competitive automotive industry.
PENYULUHAN PENERAPAN KESELAMATAN DAN KESEHATAN KERJA (K3) DI CV MORIO HATRI INDONESIA Rusnaenah, Andi; Ismono, Ahlan; Imdam, Irma Agustiningsih; Pramesty, Annisya Zahra
Jurnal Abdi Insani Vol 12 No 2 (2025): Jurnal Abdi Insani
Publisher : Universitas Mataram

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.29303/abdiinsani.v12i2.2280

Abstract

Keselamatan dan Kesehatan Kerja (K3) merupakan aspek penting yang kurang mendapat perhatian di CV Morio Hatri Indonesia, sebuah perusahaan manufaktur yang bergerak dalam perakitan suku cadang (sparepart) otomotif. Rendahnya pemahaman pekerja terhadap K3, minimnya ketaatan dalam penggunaan Alat Pelindung Diri (APD), serta kurangnya infrastruktur K3 merupakan permasalahan utama yang ditemukan. Tujuan penyuluhan ini adalah untuk meningkatkan pengetahuan pekerja mengenai pentingnya K3, penggunaan APD, identifikasi bahaya dan prosedur evakuasi. Metode meliputi analisis awal (survei dan wawancara), desain materi (presentasi, video, simulasi), perancangan arsitektur infrastruktur yang diperlukan, implementasi melalui penyuluhan serta praktik langsung, dan monitoring evaluasi dengan pendampingan serta kuisioner terkait peningkatan keberdayaan, keterampilan, serta kepuasan mitra. Hasil menunjukkan adanya masalah K3 berupa minimnya pengetahuan dan penerapan K3. Tim PkM menyusun materi penyuluhan dalam bentuk presentasi, video, dan simulasi terkait pentingnya K3, penggunaan APD, identifikasi bahaya, serta prosedur evakuasi. Selain itu, tim juga merancang infrastruktur K3 seperti jalur evakuasi, tanda keselamatan, dan peralatan darurat. Penyuluhan melalui presentasi dan simulasi penggunaan APD berhasil dilaksanakan dengan partisipasi pekerja serta manajemen industri. Hasil monitoring dan evaluasi menunjukkan peningkatan pengetahuan pekerja, penggunaan APD yang lebih konsisten, pemahaman potensi bahaya, dan prosedur evakuasi, meskipun masih dibutuhkan pendampingan lanjutan untuk memastikan konsistensi penerapan K3. Penyuluhan ini berhasil meningkatkan pengetahuan pekerja dan penerapan K3 di Industri CV Morio Hatri Indonesia. Meningkatkan pengetahuan dan keterampilan penggunaan APD, kemampuan mengidentifikasi bahaya dan pengetahuan prosedur evakuasi. Untuk menjaga keberlanjutan program, disarankan adanya pelatihan berkelanjutan dan pengawasan ketat terhadap penerapan K3 di perusahaan.
Implementation of Equivalence Partitioning Techniques and ISO/IEC 25010 Functional Suitability Standards for Testing SCM Applications in Small-Scale Automotive Industries Ratwiyanti, Puji; Ismono, Ahlan; Dhiya Rahmani, Almas
Edu Komputika Journal Vol. 11 No. 2 (2024): Edu Komputika Journal
Publisher : Universitas Negeri Semarang

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.15294/edukom.v11i2.18109

Abstract

A Supply Chain Management (SCM) application prototype for PT XYZ has been developed. Before its release, the testing phase is crucial to minimize functional failures. This study aims to conduct comprehensive testing to verify that all functions operate as intended, deliver the expected results, and identify potential errors in the application. Unlike previous research, this study not only uses Equivalence Partitioning as a functional testing technique but also combines it with the ISO/IEC 25010 standard, which guides Functional Suitability and software quality more comprehensively. This approach addresses the limitations of Equivalence Partitioning, which typically focuses only on input class division without ensuring coverage of specific quality standards. Furthermore, integrating testing techniques with the internationally recognized ISO/IEC 25010 standard enhances the relevance and applicability of this research in software development for industries, particularly in supply chain information processing automation. By combining both methods, the testing process becomes more thorough and structured, as evidenced by the 254 test cases generated. Additionally, this study provides quantitative data in the form of valid (83%) and invalid (17%) test case percentages, which can serve as indicators of testing effectiveness and the prototype's quality.
Co-Authors Argavantio, Muhammad Alief Dewi Auditiya Marizka Dhiya Rahmani, Almas Fahrulrozi, Muhamad Imansuri, Febriza Irma Agustiningsih Imdam Kristanto, Putri Andini Lai, Kenny Ningrum, Rahmadani Tyas Pramesty, Annisya Zahra Ratwiyanti, Puji Riandhita Arief Permana, Denny Rozi, Muhamad Fahrul Rusnaenah, Andi Saputra, Yogi Pangestu Sayidina, Anabel Marcia Shafly, Naufal Lukman Sumasto, Fredy