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Usulan Perbaikan Kualitas pada Produksi Flanges Pipe dan Rubber Gasket Guna Mengurangi Produk Cacat (Studi Kasus : CV Anugerah Sukses Sejahtera Surabaya) Rodjak, Moch Fhahrul; Khoiroh, Siti Muhimatul
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 7 No. 2 (2024): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v7i2.30277

Abstract

CV Anugerah Sukses Sejahtera is a company that operates in the field of manufacturing flanges and rubber gaskets. The company's production process sets a defect tolerance at 5%. In the production flow there is a process failure or defect that occurs in the production process and increases the tolerance amount above a predetermined limit. From the data that has been collected, researchers can identify the types of defect characteristics using the SPC (Statistical Process Control) method and analyze them using fishbone diagrams, as well as provide suggestions for improvements to the company. Based on the Pareto diagram, it was concluded that the highest percentage of defects was in burry defects at 43.2%, the highest rubber attribute defects were in wrinkles at 36.7% and variable flanges defects were in flatness defects at 44.1%. Based on the processing of samples 1-8, it was found that sample proportions exceeded the control limits of the P flange control chart, namely UCL at week 5 and LCL at week 6, while the other proportions were still in the control stage. The dominant cause of this problem is employees' lack of control over the job desk and lack of maintenance on machines. Thus, the proposed improvement given to the company is to carry out On Job Training for new employees, check the rubber raw materials and flanges raw materials, add LED lighting to each machine and carry out regular machine maintenance scheduling
Penerapan Just in Time sebagai Upaya Peningkatan Efisiensi Operasional Manajemen Persediaan Astafira, Safril; Khoiroh, Siti Muhimatul
RIGGS: Journal of Artificial Intelligence and Digital Business Vol. 4 No. 4 (2026): November - January
Publisher : Prodi Bisnis Digital Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/riggs.v4i4.3676

Abstract

Utuh Mandiri Food sebagai perusahaan yang bergerak di bidang industri makanan perlu memiliki sistem perencanaan persediaan yang efisien guna menghindari penumpukan bahan baku maupun kekurangan stok yang dapat menghambat produksi. Metode penelitian yang digunakan adalah studi kasus dengan pendekatan deskriptif kualitatif dan kuantitatif. Analisis dilakukan untuk mengevaluasi bagaimana implementasi prinsip JIT dapat meminimalisasi pemborosan, mengurangi biaya penyimpanan, dan meningkatkan responsivitas terhadap permintaan pasar. Dari hasil penelitian didapatkan bahwa JIT mampu mengurangi jumlah frekuensi pemesanan dibandingkan dengan EOQ dan kebijakan perusahaan. Untuk bahan baku tepung serdadu kuning frekuensi pemesanan per tahunnnya adalah metode konvensional sebanyak 60 kali, EOQ sebanyak 7 kali serta JIT sebanyak 3 kali. Untuk bahan baku tepung terigu hikari biru frekuensi pemesanan per tahunnya adalah metode konvensional sebanyak 60 kali, EOQ sebanyak 3 kali, serta JIT sebanyak 1 kali. Total biaya persediannya untuk bahan baku tepung serdadu kuning mampu diturunkan dengan metode JIT dari Rp10.061.797,5 menjadi Rp1.033.374,7. Dan untuk bahan baku tepung terigu hikari biru mampu diturunkan dari Rp9.944.599,5 menjadi Rp532.571,32. Hal ini menunjukkan bahwa metode JIT mampu untuk melakukan efisiensi operasional dalam manajemen persediaan di CV. Utuh Mandiri Food. Dengan pengadaan bahan baku yang dilakukan secara tepat waktu sesuai kebutuhan produksi, perusahaan dapat menekan biaya penyimpanan dan mengurangi risiko bahan baku kedaluwarsa.
Analisis Kelayakan Penambahan Mesin Mixing untuk Meningkatkan Output Produksi Briket Arang Kelapa (Studi Kasus PT. Handoko Jaya) Yuniarto, Aditya Candra Putra; Khoiroh, Siti Muhimatul
RIGGS: Journal of Artificial Intelligence and Digital Business Vol. 4 No. 4 (2026): November - January
Publisher : Prodi Bisnis Digital Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/riggs.v4i4.3847

Abstract

Indonesia merupakan salah satu negara dengan ketersediaan bahan baku kelapa yang melimpah, sehingga memiliki potensi besar dalam industri briket arang tempurung kelapa. PT. Handoko Jaya sebagai salah satu perusahaan produsen briket menghadapi kendala utama pada proses pencampuran (mixing) yang berdampak pada ketidakseimbangan kapasitas antarstasiun kerja, penurunan efisiensi, serta keterlambatan pemenuhan permintaan pasar. Penelitian ini bertujuan untuk menganalisis kelayakan investasi penambahan satu unit mesin mixing dari aspek finansial serta mengevaluasi dampaknya terhadap peningkatan produktivitas perusahaan. Metode penelitian yang digunakan adalah pendekatan kuantitatif deskriptif melalui studi kasus, dengan pengumpulan data melalui observasi, wawancara, dan analisis dokumen perusahaan. Analisis finansial dilakukan menggunakan indikator Net Present Value (NPV), Internal Rate of Return (IRR), Payback Period (PP), Break-Even Point (BEP), serta analisis sensitivitas terhadap perubahan tingkat diskonto. Penelitian ini bertujuan untuk menganalisis kelayakan investasi penambahan mesin mixing pada perusahaan guna meningkatkan kapasitas produksi. Hasil analisis menunjukkan bahwa investasi ini layak direalisasikan, ditunjukkan oleh nilai NPV sebesar Rp 1.104.771.481 pada tingkat diskonto 4,75%, IRR sebesar 10,51% yang melebihi suku bunga acuan, serta Payback Period yang relatif cepat yaitu sekitar 2,4 bulan. Melalui uji sensitivitas hingga tingkat diskonto 25%, nilai NPV tetap positif, sehingga investasi dinyatakan aman dan menguntungkan. Selain itu, penambahan mesin mixing diproyeksikan mampu meningkatkan kapasitas produksi dari 200 kg menjadi 400 kg per siklus giling, yang berkontribusi pada peningkatan produktivitas, kelancaran proses operasional, dan kemampuan perusahaan dalam memenuhi permintaan pasar.
Analisis Perencanaan Pengadaan Bahan Baku pada Produksi List Gypsum dengan Pendekatan Lot Sizing Ardiansyah, Fredy Pri; Khoiroh, Siti Muhimatul
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 1 (2026): January
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i1.52487

Abstract

This study discusses the analysis of raw material procurement planning in the production process of gypsum molding at UD Jaya Gypsum using a lot sizing technique approach. The main problem faced by the company is the inaccuracy in the quantity and timing of raw material orders, which affects production continuity and cost efficiency. This study employs the Economic Order Quantity (EOQ), Lot for Lot (LFL), Period Order Quantity (POQ), Least Unit Cost (LUC), and Least Total Cost (LTC) methods to determine the most optimal order size. Raw material requirement data are obtained from historical demand and production schedules. The results of the analysis show differences in total costs among the methods and provide recommendations for the most efficient lot size ordering for the company. By applying an appropriate lot sizing method, the company can minimize inventory costs while maintaining production continuity.
Design of an Ergonomic Press Machine Work Aid to Increase Productivity in the Shoe Production Process (Case Study at SMEs One Maxx Mojokerto) Ardana Isra Rachmadi; Siti Muhimatul Khoiroh
JRSI (Jurnal Rekayasa Sistem dan Industri) Vol. 12 No. 02 (2025): Jurnal Rekayasa Sistem & Industri
Publisher : Telkom University

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.25124/jrsi.v12i02.10176

Abstract

UKM One Maxx Mojokerto is a small and medium-sized enterprise engaged in shoe production. The production process, particularly in the stage of attaching the upper to the sole, is still carried out manually using basic tools such as hammers, nails, and pliers. This method requires relatively long processing time, high physical effort, and potentially causes ergonomic complaints for workers. This study aims to design an ergonomic press machine as a work aid to improve productivity and operator comfort. The research method includes user needs analysis, anthropometric measurements for tool dimension determination, and work time analysis using the Maynard Operation Sequence Technique (MOST). The results indicate that the ergonomic press machine design is able to reduce production time compared to manual methods, increase work efficiency, and decrease workers’ physical workload. The implementation of this work aid is expected to enhance production capacity while improving ergonomic working conditions for SMEs.
Pengendalian Kualitas Kemasan Produk Biskuit di Industri Manufaktur dengan Metode DMAI Ahmad Rizal Maulana; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.58621

Abstract

PT. XYZ, a biscuit manufacturing industry, faces a product quality decline issue due to a high rate of packaging defects. This study aims to identify the causes of these defects and formulate improvement strategies using the DMAI (Define, Measure, Analyze, Improve) method. Data collection focused on packaging defects analyzed using Pareto diagrams, p-control charts, and DPMO calculations. Root causes were identified using a fishbone diagram, and improvement proposals were structured through the 5W1H approach. The results revealed four main defects: leaking (28.21%), unsealed (26.47%), torn (23.16%), and faint coding (22.16%), with a DPMO level of 29.91. The main causes of defects were machine factors and a lack of operator accuracy. The proposed recommendations include implementing Standard Operating Procedures (SOP), preventive machine maintenance schedules, and regular operator training.
Analisis Persediaan Bahan Baku dan Pemilihan Supplier Berbasis Continuous Review System dan Analytical Hierarchy Process Lastriana Reza Nurlintang; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.58808

Abstract

PT. XYZ is a footwear manufacturing company that implements a make-to-order production system, requiring effective raw material inventory control and appropriate supplier selection to support smooth production activities. This study aims to analyze raw material inventory control using the Continuous Review System (s,S) method and determine priority suppliers using the Analytical Hierarchy Process (AHP) method. The research data were collected through observations, interviews, company documentation, and questionnaires distributed to parties involved in raw material procurement. The results showed that the reorder point and maximum inventory values for Canvas were 85,351 m and 88,616 m, Mesh Fabric were 44,217 m and 46,424 m, and Lining Fabric were 18,477 m and 20,317 m, respectively. The AHP results indicated a Consistency Ratio value of 0.0925, meaning the assessment was consistent. Supplier 1 obtained the highest weight value of 0.5057 (51%), making it the company’s priority supplier.
Analisis Sistem Kerja dalam Meningkatkan Kinerja Tenaga Kependidikan melalui Employee Engagement menggunakan Structural Equation Modeling Galih Adi Rustanto; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.58841

Abstract

This study uses structural equation modelling (SEM) to examine how work systems affect employee performance among educational support personnel at a public university in Surabaya, with employee engagement acting as a mediating variable. Data were collected from 293 respondents using a Likert-scale questionnaire. The results show that the work system has a significant positive effect on employee engagement (β = 0.541; CR = 6.840), employee engagement has a significant positive effect on employee performance (β = 0.253; CR = 4.168), and the work system has a direct effect on employee performance (β = 0.341; CR = 4.991). The Sobel Test yielded Z = 3.55 (> 1.96), demonstrating that the relationship between the work system and performance is substantially mediated by employee involvement, confirming partial mediation. The findings underscore the importance of improving work systems encompassing physical, technological, and cultural environments as a strategy for enhancing engagement and performance among educational support staff. 
Analisis Pengendalian Persediaan Batang Kayu pada Produksi Sekop untuk Meminimalkan Biaya Persediaan Tria Ayu Oktavia; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.58886

Abstract

PT. ABC is a manufacturing company engaged in shovel production and experiences overstock problems in wooden stick inventory as the main raw material for shovel handles. The ending inventory increased from 3,900 units in January 2025 to 28,273 units in December 2025, while warehouse capacity was only 20,000 units. This condition caused high storage costs and risk of raw material damage. This study aims to analyze the inventory condition of wooden sticks and determine the optimal inventory control policy using the Silver-Meal method. The research used a descriptive quantitative approach with demand, production, ordering cost, holding cost, and warehouse capacity data during January–December 2025. The results showed that the Silver-Meal method produced a more efficient lot size than the current company policy, thereby minimizing inventory costs and reducing raw material overstock in the warehouse. 
Analisis Perbandingan Kondisi Kerja Operator Sebelum dan Sesudah Penggunaan Alat Penyaringan Ampas Tahu Berbasis Antropometri Aminatus Saadah; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.58891

Abstract

The tofu residue filtering process at UD. Tahu ALD was performed manually, causing bent posture, repetitive hand movements, and musculoskeletal complaints. This study analyzes operator working conditions before and after implementing an anthropometry-based tofu residue filtering device. The respondents were 10 filtering operators. Data were collected through observation, Nordic Body Map (NBM) questionnaires, Rapid Entire Body Assessment (REBA), and process time measurement. The results show that the average NBM score decreased from 35.10 to 12.90, representing a 63.25% reduction. The REBA score decreased from 8, categorized as high risk, to 2, categorized as low risk. The average filtering time decreased from 30.20 minutes to 18.32 minutes per cycle, representing a 39.34% reduction. These results indicate that the proposed device reduced operator complaints, improved working posture, and increased filtering process efficiency