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Relayout Ruang Produksi untuk Meminimalkan Jarak, Waktu, dan Ongkos Material Handling di PT XYZ Cut Aisyah Lisa Mawarni; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.58915

Abstract

Suboptimal production facility placement is often the root of inefficiency problems, ranging from unsmooth material flow to inflated operational costs. This study aims to redesign the production line Layout of the chair division at PT XYZ using the Systematic Layout Planning (SLP) approach. Data were collected through field observations and various analytical tools such as From To Chart, Priority Scale Table, Activity Relationship Chart which were then verified through FlexSim simulation with quite significant results. The new Layout succeeded in reducing material movement distance from 1,042.51 meters to 760.64 meters (down 27.04%), speeding up movement time from 2,578.38 seconds to 1,901.60 seconds (27.04% efficiency), and reducing material handling costs from Rp2,767,220.62 to Rp2,141,482.78 or by 22.61%. These findings prove that the structured rearrangement of production facilities is able to encourage workflow efficiency and smooth production processes as a whole at PT XYZ.
Analisis Efektivitas Kinerja Mesin Lohia 1 Jumbo Bag di PT. XYZ Febrian Akbar Primadha; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 2 (2026): April
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i2.59099

Abstract

PT. XYZ is a manufacturing factory that uses a Lohia 1 Jumbo Bag machine to produce plastic sacks. This machine often encounters problems during operation due to maintenance that is still reactive (Run-to-Failure), which causes a lot of unplanned downtime. This study aims to evaluate the actual operational performance of the machine and propose the technically and economically best preventive maintenance schedule. The research methodology begins by combining the Overall Equipment Effectiveness (OEE) approach and Six Big Losses to determine the level of efficiency and identify the main causes of time wastage in the production line.   
Design of a Soybean Washing Machine to Increase Productivity in the Tempe Production Process Inayah Aulia Nursyabani; Siti Muhimatul Khoiroh
Jurnal Teknologi dan Manajemen Industri Terapan Vol. 5 No. 3 (2026): Jurnal Teknologi dan Manajemen Industri Terapan
Publisher : Yayasan Inovasi Kemajuan Intelektual

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.55826/jtmit.v5i3.1862

Abstract

This study aims to design an ergonomic soybean washing machine to improve the efficiency and productivity of the tempeh production process at UD. XYZ. The main problem faced by the company is the low capacity of soybean washing which is still done manually, causing delays in the production flow and becoming a bottleneck in the production system. The study was conducted with an ergonomic approach through anthropometric measurements of operators as a basis for designing the machine to suit user needs and provide work comfort. The anthropometric data obtained were then tested using adequacy tests and data uniformity tests to ensure the validity and feasibility of the data. The machine design is based on the 95th percentile so that it can be used by most operators. In addition, the study also used the POSPAC method to analyze productivity levels before and after the implementation of the soybean washing machine. The research results show that the anthropometric data meets the requirements of adequacy and uniformity, making it suitable for use as a design reference. The designed machine can increase soybean washing capacity from 25 kg to 50 kg in a single process, significantly improving production efficiency and smoothness. Productivity analysis shows an increase in most productivity indicators, although capital productivity decreased due to the initial investment in machine procurement. Furthermore, production capacity has increased to meet and even exceed market demand. Thus, the ergonomic design of the soybean washing machine has proven effective in improving the performance and productivity of the tempeh production system at UD. XYZ.
Quality Control of Plastic Pallet Products Using the Taguchi Method to Reduce Product Rejection: A Case Study on the Sound 1800 Machine Febiola Alyza Kusuma; Siti Muhimatul Khoiroh
Jurnal Ilmiah Teknik Vol. 5 No. 2 (2026): Mei: Jurnal Ilmiah Teknik
Publisher : Asosiasi Dosen Muda Indonesia

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.56127/juit.v5i2.2755

Abstract

PT Group Cemerlang Plastindo continues to experience product rejection in the plastic pallet production process using the Sound 1800 injection molding machine. This condition reduces product quality, increases material waste, and decreases production efficiency, indicating the need for effective quality control and process parameter optimization. Objective: This study aims to identify the dominant types of product rejection, analyze the factors causing product defects, and determine the optimal combination of process parameters to reduce the reject rate of plastic pallet products. Methods: This study employed a quantitative approach using the Taguchi method supported by Statistical Quality Control (SQC) tools, including check sheets, histograms, Pareto diagrams, control charts, and fishbone diagrams. Data were collected from production records between January 2025 and January 2026, direct observations, and interviews with production personnel. Results: The results showed that 2,499 products were rejected from a total production of 107,669 plastic pallets. The dominant defects were short shot (998 units), uneven coloring (708 units), and crack (505 units). The application of the Taguchi method reduced the number of rejected products from 383 units to 332 units, corresponding to a 0.39% reduction in the reject ratio, indicating that process parameter optimization improved production quality. Implications: The findings demonstrate that integrating Statistical Quality Control tools with the Taguchi method provides an effective approach for identifying dominant defects, determining optimal process parameters, reducing production waste, and improving product quality consistency. The recommended parameter settings can serve as a practical reference for quality improvement in industrial injection molding operations. Originality: The originality of this study lies in the integration of Statistical Quality Control tools and the Taguchi method to optimize process parameters for plastic pallet production on the Sound 1800 injection molding machine using actual industrial production data. This integrated approach provides a practical quality improvement strategy for reducing the three dominant rejection types under real manufacturing conditions.
Peningkatan Efektivitas Mesin Gluer JK-1000 Melalui Pendekatan Overall Equipment Effectiveness (OEE) dan Reliability Centered Maintenance (RCM) pada Industri Packaging Aldo Fadra Witanto; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 3 (2026): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i3.59904

Abstract

PT XYZ is a packaging printing company whose production process highly depends on machine performance. One of the critical machines is the Gluer JK-1000, which is used in the folding and gluing stages of packaging production. This study aims to evaluate the effectiveness of the Gluer JK-1000 machine using the Overall Equipment Effectiveness (OEE) method and to determine an appropriate maintenance strategy through the Reliability Centered Maintenance (RCM) approach. The study utilized operational and production data collected from August to December 2025. The results showed that the Availability Rate, Performance Rate, and Quality Rate were 90.97%, 89.10%, and 87.40%, respectively, resulting in an OEE value of 70.84%, which is below the 85% standard established by the Japan Institute of Plant Maintenance (JIPM). Six Big Losses analysis revealed that Reduced Speed Losses and Setup and Adjustment Losses were the dominant sources of productivity loss, contributing 15.47% and 8.11%, respectively, with a cumulative contribution of 81.95%. FMEA identified critical components consisting of the Feeding Belt (RPN 252), Sensor Gluing (RPN 245), Roller Gluer (RPN 224), and Side Lay Register (RPN 210). Based on the RCM analysis, maintenance recommendations were developed through Time Directed Maintenance and Condition Directed Maintenance approaches, with preventive maintenance intervals determined according to component reliability analysis. The findings can be used as a basis for improving machine reliability and reducing downtime risk in the production process.
Analisis Pengendalian Kualitas Menggunakan Metode Seven Tools dan FMEA pada Proses Printing Aditya Fahrizal Kurniawan; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 3 (2026): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i3.59921

Abstract

PT XYZ is a packaging printing company facing quality problems due to a high defect rate in its printing process. This study aims to identify dominant defects, determine the root causes of defects, and develop improvement recommendations to enhance product quality. The methods employed were Seven Tools consisting of check sheets, stratification, histograms, Pareto diagrams, p-control charts, and fishbone diagrams, combined with Failure Mode and Effects Analysis (FMEA) and the 5W+1H approach. The results showed that total defects during July–December 2025 reached 4,320,066 units out of 166,435,973 units produced. The dominant defects were out-of-range color defects (38.39%), dirty printing defects (31.06%), and incorrect design code placement (18.75%), contributing 88.14% of total defects. The p-control chart indicated that the process was not statistically controlled because several observations exceeded the control limits. Improvement recommendations include implementing boundary samples, standardized ink mixing procedures, first product inspection, visual marking, and visual cleaning SOPs to reduce defect levels and improve printing quality.
Analisa Kelayakan Investasi Mesin dan Penambahan Tenaga Kerja Serta Penentuan Harga Produk pada UMKM Jamu Wong Jowo Febita Tri Murani; Siti Muhimatul Khoiroh
Jurnal Teknik Industri Terintegrasi (JUTIN) Vol. 9 No. 3 (2026): July
Publisher : LPPM Universitas Pahlawan Tuanku Tambusai

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.31004/jutin.v9i3.60242

Abstract

This study aims to analyze the feasibility of machine investment and additional labor investment at UMKM Jamu Wong Jowo using the capital budgeting method and to calculate the Cost of Goods Manufactured (COGM) using the full costing method. The company faces limited production capacity due to semi-manual processes, resulting in overtime when demand increases. This research employed Payback Period (PP), Net Present Value (NPV), Internal Rate of Return (IRR), Profitability Index (PI), and sensitivity analysis. The results indicate that machine investment is feasible, with a PP of 0.60 years, NPV of Rp160,997,853.18, IRR of 167%, and PI of 6.36. Additional labor investment is also feasible, with a PP of 0.56 years, NPV of Rp23,293,665, IRR of 179%, and PI of 6.82. Sensitivity analysis confirms the resilience of both investments. The COGM after machine investment is Rp7,781 per bottle, indicating improved efficiency and production capacity.
Crashing Project Evaluation by Managing Allocation Resource and Cost using CPM-PERT and MS,Project in Nurul Hayat Mosque’s Renovation Athira , Nur Rizka; Andris, Dea Ayu Maharani; Khoiroh, Siti Muhimatul
Tibuana Vol 4 No 02 (2021): Tibuana
Publisher : UNIPA PRESS

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.36456/tibuana.4.02.3770.69-82

Abstract

The implementation of project management must be calculated based on time and cost estimation. One of the efficiency measures that can take is to accelerate. Time, cost, and quality are factors that must consider while making project acceleration. Project renovation in Nurul Hayat's room was chosen in this research because this project experienced delays in implementation. Delays occur due to a lack of available manpower. This delay will certainly have an impact on costs. The purpose of this research is to speed up time and get optimum costs while still paying attention to quality standards. By CPM-PERT approach, and the evaluation of project acceleration with Ms. Project, the results obtained are scheduling the initial completion of the mosque renovation which initially has an estimated 42 days with a normal total cost of 17,227,500, can be accelerated for 36 working days with additional processing costs of Rp. 70,000 and overtime costs of Rp. 1,635,000. The total cost is Rp 18,932,500 Keyword: Crashing Project, CPM-PERT, Ms. Project