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All Journal Prosiding Seminar Nasional Sains Dan Teknologi Fakultas Teknik Andalasian International Journal of Applied Science, Engineering, and Technology Informatics and Enginering Dedication Journal Of Sustainability Perspectives Duta Abdimas: Jurnal Pengabdian Masyarakat Journal Science Innovation and Technology (SINTECH) Journal of Sustainability Perspectives Proceeding of International Conference Health, Science And Technology (ICOHETECH) Bengawan :Jurnal Pengabdian Masyarakat
Agusti, Febrina
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Agriculture, Biological Sciences & Forestry Civil Engineering, Building, Construction & Architecture Computer Science & IT Decision Sciences, Operations Research & Management Economics, Econometrics & Finance Education Electrical & Electronics Engineering Energy Engineering Environmental Science Health Professions Industrial & Manufacturing Engineering Languange, Linguistic, Communication & Media Law, Crime, Criminology & Criminal Justice Mechanical Engineering Medicine & Pharmacology Public Health Social Sciences Other

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Journal : Journal Science Innovation and Technology (SINTECH)

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PERANCANGAN PERAWATAN DAN PENJADWALAN PREVENTIVE MAINTENANCE MESIN STITCHING BERBASIS METODE RELIABILITY CENTERED MAINTENANCE (RCM) DI CV MADYOTOMO: PERANCANGAN PERAWATAN DAN PENJADWALAN PREVENTIVE MAINTENANCE MESIN STITCHING BERBASIS METODE RELIABILITY CENTERED MAINTENANCE (RCM) DI CV MADYOTOMO Costa, Lourdes Alice Soares; Agusti, Febrina; Utami, Indah Wahyu
Journal Science Innovation and Technology (SINTECH) Vol. 6 No. 1 (2025): SINTECH JURNAL BULAN NOVEMBER 2025
Publisher : Universitas Duta Bangsa Surakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.47701/8c1a8215

Abstract

This study intends to create a system for maintenance and a schedule for preventive maintenance for the sewing machine at CV Madyotomo by utilizing the Reliability Centered Maintenance (RCM) approach. The main problem is the high downtime of the Müller Martini 321 stitching machine, which reached 20,114 minutes during January–June 2025, resulting in a production capacity loss of 1,005,711 books and an estimated financial loss of around Rp50,285,550. The research method involved identifying critical components through observation, interviews, and Failure Mode and Effect Analysis (FMEA), followed by the calculation of Mean Time To Failure (MTTF), Mean Time To Repair (MTTR), and failure distribution using Minitab 19 software. The results indicate four critical components with the highest Risk Priority Number (RPN), namely bearing (240), v-belt (189), shaft gear (175), and support gear (160). Based on the analysis, the optimal preventive maintenance intervals are bearing every 18 days, v-belt every 21 days, shaft gear every 21 days, and support gear every 28 days, with MTTF values ranging from 693 to 1,174 hours and MTTR averaging 4–6 hours. The implementation of an RCM-based preventive maintenance strategy is proven to reduce downtime, improve machine reliability, and ensure production efficiency, thus providing a guideline for printing companies in formulating measurable, effective, and efficient maintenance policies.
Co-Authors Ainurrahman, Arifa Buwono, Ringgi Ismoyo Buwono, Ringgo Ismoyo Costa, Lourdes Alice Soares Diansari, Brillian Nur Dwyanton, Fertilio Fatama, Arham Iqbal Fernando, Fioga Zahra Filemon Waluyono, Garnet Ismoyo Buwono, Ringgo Karunianto, Hernawan Kumaratunggadewi, Kumaratih Kusumaningtyas, Sheva Aurira Maylani, Arista Niken Trisnawati, Niken Novianto, Damara Jibran Novira, Diana Nur Diansari, Brillian Nurdiansari, Brilian Pebriyanto, Rahmat R, Defano Putra Ridzuan, Ilyas Syafiq Darul Rodhian, Syahrul Sandira, Anindya Putri Wahyu Saputra, Febrian Rahmanda Setiawan Saputra, Muh. Rizky Tri Risqi, Fajar Tri Wahyono, Adit Utami, Indah Wahyu Utomo, Widianto Prasetyo Wahyono, Adit Tri WAHYU UTAMI, INDAH Wibowo, Dimas Satria Wicaksono, Fajar Wisudawati, Tri