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Shaft Twist Moment Analysis of Turbocharger ABB Type VTR 354 Due to Surging Phenomenon Beny Cahyono; Aguk Zuhdi Muhammad Fathallah; Istiqomah; Semin
International Journal of Marine Engineering Innovation and Research Vol. 4 No. 3 (2019)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v4i3.6021

Abstract

Surging is a phenomenon in which the airflow back toward of the compressor side. This case is known by excessive sound or vibration in the turbocharger. The main cause of surging phenomenon is divided into two types, that is failure operation by crew and improper selection turbocharger by the designer. This research identifies the effect of surging on twisting moment of turbocharger shaft ABB type VTR 354 on Niigata 8MG40X engine. The method is using simulation based on Finite Element Method (FEM), start from determining the compressor and turbine torque then preparing the turbocharger shaft and simulation with SolidWorks. It is found that critical area caused by surging is located on compressor seat. The largest torque difference at 50% of the engine load about -1.304 Nm and maximum stress is about 0.015906 Mpa, while the displacement is about 0.0000270028 mm and the maximum strain is about 6.26693e-008 mm/mm. Thus, the shaft material 17NiCrMo6-4 is considered capable of dealing with surging on the turbocharger.
Techno-economic Analysis in the Modification of 100 TEUs Container Carrier by Using LNG as Dual Fuel System Agoes Santoso; Beny Cahyono; Edi Jadmiko; Kevin Garsia
International Journal of Marine Engineering Innovation and Research Vol. 4 No. 1 (2019)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v4i1.6044

Abstract

Indonesia is no longer known as an oil exporter country but Indonesia has a large deposit of natural gas. This situation will bring the conversion from using fuel oil to gas. It will also support IMO Regulation such as MARPOL 73/78 Annex VI Tier III which was stringent in the regulation to bring the world to achieve near zero emission level. One of the methods to comply with IMO tier III is using gas as a fuel. Therefore, the ship efficiency can be overcome by two aspects simultaneously, cheaper and cleaner gas as marine engine fuel. In this paper, LNG as fuel will be applied to 100 TEUs Container Carrier which is consider several technical aspects when the existing ship is modified so that natural gas can be used safely and well. Things to consider in this LNG re-design are; the volume of tank, bunkering station system, and the Gas Valve Unit (GVU). In addition, this design will also analyze the costs required to modify the vessel so that it can use dual fuel (MDO and LNG) as well as cost comparison when using single fuel (MDO).
Effect of Biodiesel Candlenut Seed (Aleurites Moluccana) to NOx Emission and Combustion Process on Single Cylinder Diesel Engine Beny Cahyono; Aguk Zuhdi Muhammad Fathallah; Vianto Ilham Pujinaufal
International Journal of Marine Engineering Innovation and Research Vol. 3 No. 2 (2018)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v3i2.6062

Abstract

Fossil fuels are non-renewable fuels but are still the main fuel choice however, it is now becoming increasingly recognized that the availability of fossil fuels are dwindling which further encourages research on renewable fuels. One of the renewable fuels under development and research is biodiesel. The use of vegetable and animal oil is one of the primary choices to decrease the use of non-renewable fuels. Candlenut oil is one of the alternatives under research and development to produce biodiesel as a replacement for non-renewable fuels. In this research is expected to know the NOx emission level and combustion process of single cylinder diesel engine using candlenut oil biodiesel and compared with diesel fuel High-Speed Diesel (HSD). The results of NOx emission comparison between biodiesel candlenut and HSD showed an increase of 0.76 gr / kWh for biodiesel candlenut and 0.51 gr / kWh for HSD fuel. In the burning process test results showed the knocking value of better candlenut biodiesel than HSD which is 5.69 bar for biodiesel candlenut and 6.19 bar for HSD fuel.
Technical Review of Fin Addition Analysis of Air Intake Valve on Gas-Oil Fuel Engine Semin; Linggar Palang Aras RFC; Beny Cahyono; Nilam Sari Octaviani
International Journal of Marine Engineering Innovation and Research Vol. 2 No. 3 (2018)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v2i3.6090

Abstract

Modification of single-fuel diesel engine into dual-fuel diesel engine has been done by researchers to solve the problem of depletion petroleum reserves. Even the problem petroleum reserves are projected to be exhausted in the next 50 years. Gas-Oil fuel engine focus on solar-CNG as a fuel. Explanation of the difference in the fuel ratio of diesel engines with Gas-Oil fuel diesel engines has considerable differences. The factors that are discussed here are the factors of mixing air and fuel. The amount of fuel in the Gas-Oil fuel diesel engine causes an increase in the gas fuel mass flow rate (CNG), although with the addition of fuel gas, the mass flow rate of diesel oil is reduced. In this paper, the Gas-Oil fuel engines research and development fueled using solar-CNG are highlighted to keep the performance of the engine. Modification focused on air intake valve to give maximum turbulent flow ratio and effect on increasing Gas-Oil fuel engine performance. The high activities for future Gas-Oil fuel engines research and development to meet future Gas-Oil fuel engine solar-CNG is recorded in the paper.
Analysis of Influence of Masks Flow on Intake Valve of Gas and Oil Fuel Engine Based Simulation Semin; Mohammad Azzam Satriawansyah; Beny Cahyono; Nilam Sari Octaviani
International Journal of Marine Engineering Innovation and Research Vol. 2 No. 3 (2018)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v2i3.6091

Abstract

Turbulent flow in the combustion chamber affects the combustion process which also affects the engine performance. The turbulent flow intensity can increase the duration of combustion, but too much turbulent turbulent flow leads to a tap. In addition, turbulent flow also contributes to the gas-water mixing process. There are two types of turbulent flow that occur inside the machine, which is a current vortex and a falling current. The current whirl is better known as the swirl flow and the falling current is better known as the tumble flow. The fluid flow in the combustion chamber can be adjusted by optimizing the engine components and developing the engine design. A review has been made of the vortex and Tumble flow on a luminous spark machine and its effect on turbulence and fire propagation. From several journals available to create tumble and swirl streams in the combustion chamber, they use modifications to the intake valve by adding vin to create a swirl stream and adding a mask to create a tumble stream. to know the experiment was successful or not, first modeling and then perform simulation using CFD Ansys Fluent. for the variables choose 3mask, 4mask, and 5mask (for addition of mask) which later dilih air flow formed by the addition of mask.
Vibration Spectrum Analysis for Indicating Damage on Turbine and Steam Generator Amurang Unit 1 Beny Cahyono; Dwi Priyanta; Fakhri Rizqullah Fajar Ramadhan
International Journal of Marine Engineering Innovation and Research Vol. 2 No. 1 (2017)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v2i1.6128

Abstract

Maintenance on machines is a mandatory asset management activity to maintain asset reliability in order to reduce losses due to failure. 89% of defects have random failure mode, the proper maintenance method is predictive maintenance. Predictive maintenance object in this research is Steam Generator Amurang Unit 1, which is predictive maintenance is done through condition monitoring in the form of vibration analysis. The conducting vibration analysis on Amurang Unit 1 Steam Generator is because vibration analysis is very effective on rotating objects. Vibration analysis is predicting the damage based on the vibration spectrum, where the vibration spectrum is the result of separating time-based vibrations and simplifying them into vibrations based on their frequency domain. The transformation of time-domain-wave into frequency-domain-wave is using the application of FFT, namely AMS Machinery. The measurement of vibration value is done on turbine bearings and steam generator of Unit 1 Amurang using Turbine Supervisory Instrument and CSI 2600 instrument. The result of this research indicates that vibration spectrum from Unit 1 Amurang Power Plant indicating that there is rotating looseness, even though the vibration value does not require the Unit 1 Amurang Power Plant to stop operating (shut down). This rotating looseness, at some point, can produce some indications that similar with the unbalance. In order to avoid more severe vibrations, it is necessary to do inspection on the bearings in the Amurang Unit 1 Power Plant.
Effect of Water Fuel Emulsion on Performance and NOx Emissions of Diesel Engine Beny Cahyono; Aguk Zuhdi Muhammad Fathallah; Semin; Nauval Pahlevi
International Journal of Marine Engineering Innovation and Research Vol. 1 No. 4 (2017)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v1i4.6159

Abstract

NOx as one of the exhaust emissions is harmful to human health. Many methods can reduce NOx emissions, one of them is water in fuel emulsion. By using experiment, research has been conducted in surfactant selection. The results of experiment show 4 surfactant, which is best used to the diesel engine is tween 80 and span 80. This experiment needs some water contents variation emulsifier with 10%, 15%, and 20%. In this different variation of water is very influential on performance and NOx emissions. By using water fuel emulsion of 10% in SFOC has been increase 216,2 g/Kwh or 11.6% compared to Pertamina Dex of fuel. However, the water used in fuel emulsion of 15% and 20% in SFOC increased to compare 10% emulsion. The effect of water use in fuel emulsion has been reduce NOx emission. Water in fuel emulsion has been decrease 50.5%. Generally, the emission level of a diesel engine that using water in fuel emulsion has been improved until entering on Tier 3 specification of IMO rules.
Slurry Ice as a Cooling System on 30 GT Fishing Vessel Alam Baheramsyah; Beny Cahyono; Suganda
International Journal of Marine Engineering Innovation and Research Vol. 1 No. 3 (2017)
Publisher : Department of Marine Engineering, Institut Teknologi Sepuluh Nopember

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.12962/j25481479.v1i3.6195

Abstract

Indonesia is the largest archipelago country in the world that has a sea area that is very spacious. Indonesian sea area is 5.8 million square kilometers and a coastline of 95.181 km has huge potential in the fisheries sector. In line with the need to further improve on the quality of the fish catch. One way to preserve fish is to use a slurry of ice. Slurry ice proved more effective preserving fishery products instead of using ice cubes. Ice slurry cooling system was designed and applied to the fishing vessel 30 GT. The cooling system uses a simple vapor compression system consists of five major components consisting of evaporator, condenser, compressor, and two pumps. In designing this system determined the type of refrigerant used in advance which type of refrigerant R-507a. Then do the design or selection of its main components. The design is only done on the evaporator. As for the other major components such as condensers, compressors, and pumps election in accordance with the specification of the power needed. After that dialakukan depiction of each system component. Then subsequently designing the laying of ice slurry cooling system components on a fishing vessel 30 GT. Through calculations using simple thermodynamic equations obtained cooling load on this system amounted to 32.06 kW. Condenser with a power of 40 kW. Compressor with power 12 kW. Pump with capacity 10 m3/h. With memepertimbangkan space left on the ship in the ice slurry system design on the main deck of the ship to the efficient use of space on board. The power requirements of the generator vessel increases due to the addition of ice slurry system components therefore do replacement generator into the generator with a power of 100 kW and penambahn fuel tank to 6000 L.