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Design and Construction of Electrical System for Bread Dough Proofer Tool Based on a Microcontroller with PID Control on Donut Dough Hidayati, Alfiana Nur; Mahartana, Ida Bagus Putu Putra; Serfandi, Dina Novera; Fahmiy, Muh Ilham; Prayogo, Dhanang Suryo
Techno.Com Vol. 24 No. 4 (2025): November 2025
Publisher : LPPM Universitas Dian Nuswantoro

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.62411/tc.v24i4.14831

Abstract

This study focuses on the design and implementation of an electrical system for a bread dough proofer tool, specifically optimized for donut dough fermentation, utilizing a microcontroller with Proportional-Integral-Derivative (PID) control. The proofing process is crucial for dough quality, and maintaining precise temperature and humidity conditions is essential for consistent results. The PID control algorithm continuously calculates the error between desired setpoints and measured process variables, adjusting actuator outputs to minimize this error. The PID parameters were tuned using a trial-and-error method to achieve optimal response speed and stability, with values of , , and . Experimental results demonstrate the system’s effectiveness in stabilizing the proofing environment. The temperature was maintained at 40.10  with a minimal overshoot of 0.30  and a rise time of 10.25 minutes. Humidity was regulated within the range of 80-90% RH for 38.4 minutes, with a rise time of 40.41 minutes. The system exhibited robust disturbance rejection, quickly recovering from external perturbations. Compared to manual proofing, the automated system reduced proofing time by approximately 25% and significantly improved donut dough quality, evidenced by enhanced volume expansion and uniform texture.   Keywords - Bread Dough Proofer, PID Control, Microcontroller, Temperature and Humidity Control, Automated Proofing System
Effect of nitrogen gas-assisted cooling on TIG weld distortion and mechanical properties of AA5083 aluminum alloy Hanggara, Fuad Dwi; Putra, Rama Dani Eka; Fitri, Tessa Zulenia; Nugroho, Handi Wilujeng; Prayogo, Dhanang Suryo
Jurnal Polimesin Vol 23, No 6 (2025): December
Publisher : Politeknik Negeri Lhokseumawe

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.30811/jpl.v23i6.7910

Abstract

This study investigates the effect of nitrogen gas-assisted static cooling on weld distortion and mechanical properties of AA5083 aluminum alloy joined by Tungsten Inert Gas (TIG) welding. Although various cooling techniques have been reported to control heat input and distortion in aluminum welding, the combined influence of static nitrogen cooling and welding current on both distortion behavior and local mechanical properties of AA5083 remains insufficiently understood. Three welding current levels (100 A, 110 A, and 120 A) were applied while maintaining constant welding speed, arc voltage, and shielding gas flow. Mechanical properties, including tensile strength and Vickers hardness, were evaluated across the weld metal, Heat-Affected Zone (HAZ), and base metal. Thermal-induced distortion was analyzed using 3D profiling and validated through Analysis of Variance (ANOVA) statistical tests. The results indicate that a welding current of 100 A with static nitrogen cooling minimizes distortion and achieves the highest tensile strength (197.41 MPa). The highest yield strength was recorded at 120 A (160.31 MPa), while the maximum hardness values were observed in the weld metal at 110 A (135.83 VHN), HAZ at 120 A (117.63 VHN), and base metal at 100 A (124.1 VHN). Statistical analysis confirms that welding current significantly influences both distortion and mechanical outcomes (p 0.05), while the cooling method shows a moderate effect. These findings demonstrate that nitrogen-assisted static cooling offers a practical approach to improving weld quality by balancing dimensional stability and mechanical performance in precision aluminum welding applications.
Analisis Perubahan Waktu dan Tekanan Injeksi terhadap Massa dan Kualitas Produk pada Proses Injection Moulding Serfandi, Dina Novera; Fahmiy, Muh Ilham; Hidayati, Alfiana Nur; Prayogo, Dhanang Suryo; Sulistyono, Sulistyono
Jurnal Mekanik Terapan Vol 6 No 3 (2025): Desember 2025
Publisher : Politeknik Negeri Jakarta

Show Abstract | Download Original | Original Source | Check in Google Scholar | DOI: 10.32722/jmt.v6i3.7880

Abstract

The plastic injection moulding process is a dominant manufacturing method for producing high-precision components. Final product quality is highly dependent on process parameters, particularly injection time and injection pressure. This study aims to quantitatively analyze the influence of these parameters on product weight and quality, specifically in mitigating common defects such as shrinkage and short shots. Utilizing polypropylene material, a factorial experimental design was implemented by varying injection time 3,5 s, 4 s, 4,5 s and pressure 36 bar, 37 bar, 38 bar. Each parameter combination was replicated five times to ensure data validity. Product weight was measured using a digital scale, and visual quality was manually evaluated. The findings indicate that increases in injection time and pressure significantly enhanced product weight and reduced defects. An optimal combination of a 4 s injection time and 37 bar pressure was identified, yielding products with consistent weight and superior visual quality. These results offer practical guidance for optimizing production processes and improving efficiency. Keywords: Injection Moulding, Injection Time, Injection Pressure, Product Quality.